• Title/Summary/Keyword: Manufacturing Operation

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The Impact of Failure Frequency Items on Availability and Operation Support Costs of Armored Vehicles (장갑차의 가용도와 운영유지비용에 미치는 고장 다빈도 품목의 영향성 분석)

  • Bong, Ju-Sung;Baek, Il-Ho;Kim, Min-Seop;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.8-15
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    • 2021
  • The effects on system availability, operation, and support costs were analyzed using the M&S system (MPS). The failure frequency items of current armored vehicles were identified and the MTBF of the identified items was improved. The results of this study suggest that when we reduce the frequency of failure, the availability increases, and the operation and support costs decrease. By improving the reliability of the failure frequency items, it becomes possible to upgrade or develop the weapons systems. Through this study, we confirmed that improving reliability will enhance combat readiness and reduce operation and support costs.

A Method of Eliminating Exceptional Elements by Tool Duplication in Cellular Manufacturing System. (셀화 제조를 도입한 FMS에서 공구중복에 의한 예외적 요소의 제거 방법)

  • Chang, Ik;Yoon, Chang-Won;Chung, Byung-Hee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.297-309
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    • 1997
  • Exceptional Elements(E.E) are generally eliminated by a machine duplication or a subcontract in cellular manufacturing system. One of the advantages in FMS consists of machines capable of multi-processing. This paper presents a method that eliminates E.Es by tool duplication. First, we develop the exceptional operation similarity(EOS) by machine cell-operation incidence matrix and part-operation incidence matrix. The EOS indicates a similarity of unperformable operations in each part when two exceptional parts are assigned to a machine cell. Secondly, a mathematical model to minimize tool duplication is developed by the EOS. Finally, a heuristic algorithm is developed to reflect dynamic situation in process of elimination of exceptional elements by the EOS and the mathematical model. A numerical example is provided to illustrate the algorithm.

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A Study on the Control and Operation of Autonomous Distributed Machining System (자율, 분산된 기계가공시스템의 제어 모델 및 운영 기술에 관한 연구)

  • Lee, Young-Hae;Kim, Jeong
    • Journal of the Korean Operations Research and Management Science Society
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    • v.24 no.2
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    • pp.17-29
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    • 1999
  • The manufacturing systems have to cope with the circumstance that the requirements of customers are changed abruptly and the life cycle of product becomes short. In this paper, to develop the efficient control and operation of autonomous, distributed machining systems the concept of Holonic Manufacturing System is adopted and methods for the control and operation of the system are proposed including an evaluation function for the negotiation between holons. And it is applied to scheduling and selection of operations to be worked with consideration of quality. It is expected that the proposed methods may be applied to operate autonomous, distributed machining systems.

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A System Design of Evolutionary Optimizer for Continuous Improvement of Full-Scale Manufacturing Processes (양산공정의 지속적 품질개선을 위한 Evolutionary Optimizer의 시스템 설계)

  • Rhee, Chang-Kwon;Byun, Jai-Hyun;Do, Nam-Chul
    • IE interfaces
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    • v.18 no.4
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    • pp.465-476
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    • 2005
  • Evolutionary operation is a useful tool for improving full-scale manufacturing process by systematically changing the levels of the process variables without jeopardizing the product. This paper presents a system design for the evolutionary operation software called 'evolutionary optimizer'. Evolutionary optimizer consists of four modules: factorial design, many variables, mixture, and mean/dispersion. Context diagram, data flow diagram and entity-relationship modelling are used to systematically design the evolutionary optimizer system.

Web-based Visualization of Forging Operation by Using Virtual Reality Technique

  • Lee, Young-Seok;Hwang, Ho-Jin;Oh, Jea-Woo;Park, Man-Jin;Lee, Tae-Hong;Jang, Dong-Young
    • Proceedings of the Korea Society for Simulation Conference
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    • 2001.10a
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    • pp.274-279
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    • 2001
  • This paper presented a virtual manufacturing simulation system by using Virtual Reality Modeling Language (VRML) and Finite Element Method(FEM). The system is to simulate forging operation. Stress distributions and deformation profiles as well as the operation of forging machine can be simulated and visualized in the web. Since the forging machine, user interface, and specimen were modeled by using Java and VRML, the forging machine and analysis results were browsed and integrated on the web that is interfaced to users through EAI to show the whole forging simulation. The developed system realized the working environment virtually so that education and experiment of forging process could be performed effectively even on the PC.

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A Study on the Remote Operation and the Monitoring systems for Automatic Polishing Robot (자동 연마로봇의 원격 조작 및 모니터링 시스템 개발에 관한 연구)

  • 김병수;고석조;이민철
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.122-122
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    • 2000
  • Polishing work of a free-curved surface die demands simple and repetitive operations but requires a considerable amount of time for high precision. In out previous study, to reduce the polishing time and solve the problem of the shortage of skilled workers, the automatic polishing system was developed. However, in the polishing process of die, workers have to stay still in factory to monitor the polishing process for a long time in the poor environment. Therefore, this study proposes the remote operation and monitoring system of the automatic polishing robot. The developing system offer worker monitoring functions and teleoperating functions, as following: system state check, manual manipulation mode, automatic mode, manual teaching mode, automatic teaching mode, simulation by virtual manufacturing device. And automatic teaching system is developed to easily obtain a teaching data.

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Simulation of Enveloping Helical Gear Generation by Shaping Operation (헬리컬 인벨로핑 기어의 Shaping 가공 시뮬레이션)

  • Kim Hyung-Mo;Lee Ki-Yong;Lee Jae-Seol;Park Soon-Sub
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.253-254
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    • 2006
  • In this investigation, the authors propose a novel method of Enveloping Helical gear generation by shaping operation and a math model to simulate its manufacturing process. The tooth geometry of the Enveloping Helical Gear is analytically determined by simulating the conjugate motion between the workpiece(Enveloping Helical gear) and cutting tool(shaper cutter) in the generation process. It is expected that such math modeling capability will give engineers an opportunity to correct manufacturing related issues in the design phase and thereby reduce the developing period.

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A Comparative Study of Dynamic Dispatching Rule for Machine and AGV of Flexible Manufacturing System (유연생산시스템의 기계와 AGV의 동적 작업배정규칙 비교연구)

  • Lee, Sung-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.1
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    • pp.19-25
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    • 2009
  • We suggest and evaluate a dynamic scheduling rule of machines and material handling systems for on-line operation in job shop type Flexible Manufacturing System. Alternating status should be able to take operation scheduling procedures and without delay in dynamic industrial environments effectively. The interaction(SPT-NS, SPT-QSNS, SPT-NUJ, EDD-NS, EDD-QSNS, EDD-NUJ, CR-NS, CR-QSNS, CR-NUJ) between machine operation scheduling and AGV dispatching rule were also studied in this research. The performance evaluation which was obtained from DSS compares the performance of Flow time, and Empty to loaded travel ratio. It is Compared with the best rules & two system.

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Vibration Reduction for a Local Operation Panel Mounted by Wire Rope Isolator (Wire Rope Isolator 마운팅 수동 조작 패널의 진동 저감)

  • Kim, Chae-Sil;Kim, Dong-Il;Heo, Jong-Dae;Hwang, Jae-Deok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.127-133
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    • 2014
  • This paper reviews a finite element model of a wire rope isolator (WRI) via an experimental comparison test. A local operation panel (LOP) mounted on a WRI is modeled using a finite element method. Mode analyses and harmonic analyses are conducted while varying of the thickness of the rope for the WRI. A feasible WRI can be selected considering the reduction of the vibration and the total weight of the LOP system.

Network-type Cell Layout in Cellular Flexible Assembly Systems (셀형유연조립시스템에서의 네트웍형 셀배치)

  • 노인규;최형호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.63-73
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    • 1996
  • With the success of flexible manufacturing systems (FMSs), flexible assembly systems (FASs) have been developed to automate factories further. As in a cellular FMS, a cellular FAS is considered as the most flexible and feasible assembly system configuration Because of the differences between manufacturing and assembly operation, the logic of cell formation and cell layout between a FMS and a FAS is not the same. Since the time for assembly operation is usually relatively short, the transfer time is thus very crucial for the performance of assembly systems. Therefore in assembly systems it is important to reduce the transfer time by sequencing operations efficiently and arranging machines like the sequences. The network-type layout is not only feasible for the machine arrangement based on operation sequences, but it has also layout flexibility. Therefore it is a reasonable layout configuration for cellular FASs. This paper presents a method for the cell layout based on the network-type layout in a cellular FAS design.

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