• 제목/요약/키워드: Manufacturing Analysis

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Ti-6Al-4V 합금 항공기 부품 가공 시 발생하는 절삭추력 및 소성변형에 대한 해석 (Analysis of Cutting Force and Plastic Deformation Occurring During Machining of Ti-6Al-4V Alloy Aircraft Parts)

  • 손휘준;김석;박기범;정현철;조영태
    • 한국기계가공학회지
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    • 제21권8호
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    • pp.25-31
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    • 2022
  • Recently, investment in the aerospace industry has increased, and titanium alloys have been widely adopted for manufacturing parts in the aerospace industry. The Ti-6Al-4V alloy has high strength in high-temperature and high-pressure environments and is evaluated as a material with excellent heat, corrosion, and abrasion. However, titanium alloys are expensive, difficult to cut, and possess a large cutting load during the drilling process. In this study, the cutting force generated in the drilling process of Ti-6Al-4V alloy was verified via finite element analysis (FEM) and cutting force measurement experiments. A structural analysis was performed based on the cutting analysis data to verify the plastic deformation occurring during the drilling process of cylindrical Ti-6Al-4V alloy aircraft parts. Methods were proposed to predict the amount of deformation that occur during the manufacturing process of titanium-alloy aircraft parts and control the external environment, to minimize the amount of deformation.

다중비교 절차를 이용한 제조공정의 분석 (Analysis of the Manufacturing Process using Multiple Comparison Procedure)

  • 최봉욱;김광섭
    • 산업경영시스템학회지
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    • 제20권44호
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    • pp.333-341
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    • 1997
  • The purpose of this paper is to compare the manufacturing process with random covariate using multiple comparison procedure. The methodology that compares each manufacturing process by inspecting the number of nonconforming items out of k-treatment, has serveral limitations and problems according to the method and contect of the analysis. The proper way of analysis, therefore, could be obtained by the multiple comparison procedure of simultaneous confidence region of variance components. Effections that affect a manufactuing process may be predictive of responce to treatments are called covariates. In the study of comparing several treatments, prsense of covariate may bias the estimates of treatment effects.

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항공기 프레임 제작을 위한 리벳팅 공정의 구조해석에 관한 연구 (A Study on the Structure Analysis of Riveting Process for Aircraft Frame Manufacturing)

  • 이춘만;오원정
    • 한국기계가공학회지
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    • 제19권2호
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    • pp.103-110
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    • 2020
  • Riveting is mainly used to assemble the aircraft fuselage. An average of 2~3 workers is needed to assemble an aircraft fuselage consisting of various size frames by riveting. In this study, a riveting process that enables one-person operation using an automated C-frame riveting machine was proposed for improving the efficiency of productivity. The proposed process was verified stability through structural analysis. In the range that can maintain structural stability, panel thickness of the riveting machine and shape were modified to optimizing the shape for reducing the weight of the riveting process. The structural analysis was performed by software ANSYS workbench 19.2. The optimized riveting machine was reduced by 257kg compared to the existing model.

자동생산시스템의 분석을 위한 컴퓨터 시뮬레이션 (Computer Simulation for Analysis of Flexible Manufacturing Systems)

  • 조규갑;오수철;이문옥
    • 한국정밀공학회지
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    • 제3권2호
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    • pp.76-90
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    • 1986
  • This paper discusses the analysis of flexible manufacturing systmes design using computer simulation method. The simulation language employed is SIMAN which is a powerful tool to model flexible manufacturing systems. The important characteristics of FMS, its design and operational problems, and structures based on the number of NC machine tools and their layout are discussed for the appli- cations of FMS to manufacturing. A new algorithm for forming part families and machine groups has been proposed and its software is also developed. Simulation procedure using SIMAN for analysis of FMS designs is discussed and two design problems are analyzed and evaluated to illustrate systemstic procedure for analysis of FMS.

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DEA를 활용한 제조 및 서비스 산업의 기술혁신활동 효율성 비교 연구 (A Comparative Study on Efficiency of Technologically Innovative Activities between Manufacturing and Service Industries Using DEA)

  • 서용윤;김문수
    • 산업공학
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    • 제24권4호
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    • pp.330-340
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    • 2011
  • This research aims at conducting a comparative study on the relative efficiency of technologically innovative activities between manufacturing and service industries using data envelopment analysis (DEA). First, as an individual approach, efficiency of technologically innovative activities between manufacturing and service industries is separately evaluated. The results show that efficiency of both industries is similarly low, but patterns of technologically innovative activities differ from each other. Manufacturing industries usually do innovation focusing on various outputs with a single input, whereas service industries tend to do innovation emphasizing on a single output with mixed inputs. Second, as a holistic approach to both industries, efficiency is collectively assessed. The analysis demonstrates that efficiency of service industries is higher than that of manufacturing industries, and there are similar patterns of technologically innovative activities between both manufacturing and service industries. This study provides industrial managers with policy implications based on similarities and differences between manufacturing and service industries.

중소·중견 제조기업 RPA 도입을 위한 사례 탐색 연구 (An Exploratory Case Study on RPA Introduction for Manufacturing SMEs)

  • 강영식;심선영
    • 한국정보시스템학회지:정보시스템연구
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    • 제31권1호
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    • pp.25-58
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    • 2022
  • Purpose The purpose of this study is to analyzes the RPA fitting processes by the casese of manufacturing SMEs(Small and Medium-sized Enterprises) in an exploraty approach. Based on the findings on the RPA fitting processes, we intend to provide a cornerstone for developing a general-purpose RPA introduction model in the future. Design/methodology/approach In this study, empirical cases of RPA fitting processes were analyzed based on interviews with project managers of specialized IT suppliers in charge of RPA development and managers of IT departments of manufacturing SMEs that actually introduced RPA. In order to explore various RPA fitting process in the manufacturing value chain, a total of 7 manufacturing SMEs were interviewed, ranging from companies using a legacy system to companies without a legacy system. Over the primary and secondary activity processes, the details of RPA processes were analyzed in the steps of 'Frequency Identification, Input Processing, Source Identification, Inquiry and Processing, Information Registration, Result Reporting'. Findings From the analysis, we derived some exploratory results that the processes over 0.25 FTE and related with many suppliers and clients are fitting for RPA introduction in manufacturing SMEs Our results will provide basic data for the development of the future general-purpose RPA introduction model for manufacturing SMEs, providing practical reference for RPA introduction.

Models and Methods for the Evaluation of Automobile Manufacturing Supply Chain Coordination Degree Based on Collaborative Entropy

  • Xiao, Qiang;Wang, Hongshuang
    • Journal of Information Processing Systems
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    • 제18권2호
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    • pp.208-222
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    • 2022
  • Through the analysis of the coordination mechanism of the supply chain system of China's automobile manufacturing industry, the factors affecting the supply subsystem, the manufacturing subsystem, the sales subsystem, and the consumption subsystem are sorted out, the supply chain coordination index system based on the influence factor of four subsystems is established. The evaluation models of the coordination degree in the subsystem of the supply chain, the coordination degree among the subsystems, and the comprehensive coordination degree are established by using the efficiency coefficient method and the collaborative entropy method. Experimental results verify the accuracy of the evaluation model using the empirical analysis of the collaborative evaluation index data of China's automobile manufacturing industry from 2000 to 2019. The supply chain synergy of automobile manufacturing industry was low from 2001 to 2005, and it increased to a certain extent from 2006 to 2008 with a small growth rate from 0.10 to 0.15. From 2009 to 2013, the supply chain synergy of automobile manufacturing industry increased rapidly from 0.24 to 0.49, and it also increased rapidly but fluctuated from 2014 to 2019, first rising from 0.68 to 0.84 then dropping to 0.71. These results provide reference for the development of China's automobile manufacturing supply chain system and scientific decision-making basis for the formulation of relevant policies of the automobile manufacturing industry.

제조업 근로자의 작업환경안전에 영향을 미치는 요인에 관한 연구 (A Study on the Factors Influencing Safeness of Work Environment in Manufacturing Industry)

  • 권오준
    • 한국안전학회지
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    • 제24권5호
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    • pp.77-83
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    • 2009
  • The manufacturing industry is the one with the most frequent industrial disasters, and it is important to study the safety climate recognized by workers in the industry in order to actively prevent industrial accidents. However, little research has been performed on the safety climate in workplaces felt by the workers in the manufacturing industry. The purpose of this study is to identify the factors affecting work environment safeness based on practical analysis via survey, and to establish the relation between safety performance factors and safeness of work environment. The survey was performed for workers in the manufacturing industry(n=228), and structural equations model analysis by using the AMOS 7.0 was performed in order to identify the fit of the research model and the causation among factors. According to the results of the analysis, the reliability and the model fit were appropriate for interpretation, and safety participation was shown to affect safeness of work environment more than safety compliance. The results of this study may serve as the reference for taking a measure to improve the level of safeness of the work environment felt by workers in the manufacturing industry.

A Visualization Scheme with a Calendar Heat Map for Abnormal Pattern Analysis in the Manufacturing Process

  • Chankhihort, Doung;Lim, Byung-Muk;Lee, Gyu-Jung;Choi, Sungsu;Kwon, Sun-Ock;Lee, Sang-Hyun;Kang, Jeong-Tae;Nasridinov, Aziz;Yoo, Kwan-Hee
    • International Journal of Contents
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    • 제13권2호
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    • pp.21-28
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    • 2017
  • Abnormal data in the manufacturing process makes it difficult to find useful information that can be applied in data management for the manufacturing industry. It causes various problems in the daily process of production. An issue from the abnormal data can be handled by our method that uses big data and visualization. Visualization is a new technology that transforms data representation into a two-dimensional representation. Nowadays, many newly developed technologies provide data analysis, algorithm, optimization, and high efficiency, and they meet user requirements. We propose combined production of the data visualization approach that uses integrative visualization of sources of abnormal pattern analysis results. The perceived idea of the proposed approach can solve the problem as it also works for big data. It can also improve the performance and understanding by using visualization and solving issues that occur in the manufacturing process with a calendar heat map.

주파수 응답해석을 통한 제작공차를 가지는 저압터빈 케이싱의 고진동 원인 규명 (Investigation of the Cause of High Vibration in a Low Pressure Turbine Casing with Manufacturing Defects by Frequency Response Analysis)

  • 윤희철;우창기;황재곤
    • 한국생산제조학회지
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    • 제24권4호
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    • pp.463-468
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    • 2015
  • High vibration of a low pressure (LP) turbine casing caused safety problems and life at the facility it was housed in. The main focus of this study was the cause of the high vibration in a low pressure turbine casing with manufacturing defects by frequency response analysis, compared with the results of experiments. Therefore, excited accelerations were obtained from the LP casing fundamental, and frequency responses were analyzed. The measurement and the modal analysis showed that the natural frequency of the LP turbine casing was 61.26 Hz and the excited frequency of the turbine rotor was 60.25 Hz. The manufacturing defect caused a decrease in the casing natural frequency and resulted in the high vibration of the casing because it moved close to the resonant frequency.