• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.2
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• pp.66-71
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• 2016

For the manual transmission gearbox used in the automotive industry, gear meshing transmission error is the main source of noise known as gear whine, and radiated gear whine noise plays an important role in the whole gearbox. Therefore, in order to keep competitive in the automotive market, the NVH performance of transmission gearboxes is increasingly important for automotive manufacturers when a new product is developed. In this paper, in order to achieve an optimized tooth contact pattern, gear tooth modification is applied to make up for the deformation of the teeth owing to load. A five-speed MT gearbox is firstly modeled in RomaxDesign software and the prediction of transmission error under the loaded torques is studied and compared. From the simulation, the transmission error and maximum contact stress are also simulated and compared after tooth modification of the loaded torques. Finally, the simulation results are used to optimize the whole gearbox design and the final gearbox prototype is testified to obtain NVH performance in a semi-anechoic room.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.3
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• pp.287-293
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• 2015

With the rise in oil prices and ongoing concerns about environment, there is an increased amount of interest in automated manual transmission (AMT) vehicles. Torque control in an AMT vehicle is attained by controlling the displacement of the dry-type clutch's actuator. To provide good ride comfort akin to that of an automatic transmission vehicle, the clutch control is vital to an AMT vehicle. In this study, a method of obtaining the clutch torque from a dynamometer test is devised. This method is able to identify the relationship between the displacement of the clutch actuator and the clutch torque. A simulator for estimating the performance of an AMT vehicle is developed using MATLAB Simulink. The results obtained from both the vehicle and simulation exhibit a similar trend.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.6
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• pp.190-196
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• 2003

The load sharing and teeth deflection of helical gear system are analyzed to investigate the deformation overlap. The deformation overlap, which is calculated by the results of displacement analysis, is suggested as the basis for the tooth profile modification. Helical gear systems are formulated as contact problems, and solved by elastic contact theory and FEM. The developed computer program, which offers gear teeth deflection and deformation overlap, will be of much help to the improved design of manual transmissions for automobiles.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.9
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• pp.3849-3855
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• 2012

This paper describes a control algorithm and test results of an automated manual transmission clutch actuated by a stepping motor. The control algorithm extracts driver's demand from CAN signals and decides the exact timing to engage or disengage the clutch based on the demand. A pulse signal is generated to drive the clutch and the travel of the clutch can be calculated by accumulating the pulse signal. An auto code generation method was introduced in implementing the control logic to the micro-processor of the prototype controller and a series of basic tests were carried out to validate its performance.

• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.4
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• pp.101-109
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• 2004

Three models with various degree-of-freedom for a manual transmission clutch full-size tester have been developed and the models' reliability and accuracy have been verified using the measured data. A simulation study has also been conducted to understand dynamic behavior of the tester. The model for this simulation study includes clutch disk friction and damper dynamics. The developed model is very accurate in terms of maximum torque exerted on the clutch, slip duration and the vibration response except a slight difference compared to the measured data. In a history graph of the clutch torque, the maximum torque response from simulation is flat but the measured is sunken with a noticeable curvature. This phenomenon is found to be irrelevant to the dynamics of the full-size tester but is originated from the characteristics of the clutch itself. Thus, the full-size tester has been proven to be a reliable tester for clutch's power and torque transmission capability. To obtain a better understanding of clutch's characteristics and relationship between full-size tester and other testing methodologies, future research directions have been suggested.

• Tribology and Lubricants
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• v.24 no.6
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• pp.285-290
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• 2008

The purpose of this paper is to present the case study of tribological failure analysis on the gear damages, oil leakage, and sealant sealing in a manual transmission of front engine and front wheel drive vehicle. The manual transmission is to change the speed range and direction of the engines depending on the driving conditions by friction driving forces with input and output gear system. The material property and surface roughness of the gears are strongly related to the gear noise and micro-vibration, oil leakage and wear, which may decrease the real contact area of the gear and the strength of the oil film thickness between the driving gear and driven one. The O-ring damage of speedometer driven gear and bad sealant sealing of oil pan may produce oil leakage through the contact surfaces, which cause the oil shortage and seizure on the sliding surfaces of the transaxle gears. In the failure case study, the proper repair working and good lubrication are very important for the long life of the transaxle without any tribological failures and oil leakage.

• Proceedings of the Korean Society for Emotion and Sensibility Conference
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• 2000.04a
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• pp.71-75
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• 2000

국내 동적 환경에 대한 감성 연구는 아직 미흡한 상태다. 본 연구는 자동차의 운전자세에 관해 연구하였다. 왼발을 사용하지 않는 A/T(Automatic Transmission) 차량과 두 발을 모두 사용하는 M/T(Manual Transmission) 차량의 운전자세 차이를 Position tracking sensor를 통해 측정하였으며, 각 차량에 따른 운전자들의 감성을 비교 및 분석하였다. 본 연구에 참여한 피험자들은 운전면허 소지자로 운전 경험이 있는 남자 대학생 및 대학원생이 참여하였으며, 운전자세를 분석해 본 결과 A/T 차량이 M/T 차량의 경우보다 Seat가 더 뒤로 위치하였고, 두 차량의 운전자세에서 무릎관절의 각도에 많은 차이가 났다. 또, 신체 각 부위 관절의 위치나 모양도 조금씩 다르게 측정되었다. A/T 차량과 M/T 차량의 운전자세에 따른 감성 평가는 동적 환경의 감성 연구에 도움이 될 것이다.

• Journal of the Korean Institute of Gas
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• v.19 no.3
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• pp.49-53
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• 2015

The purpose of this paper is to study and analyze the failure examples for fire by friction on clutch, manual transmission and tire system in a car. In the first example, the driver took the pedal with foot to act the clutch. But the clutch disk did not return from flywheel by leakage of clutch hydraulic line. The heat was produced between clutch disk and flywheel by surface contacting. As a result, it was produced the fire by oil sludge sticked with transmission. In the second example, the transmission system was operated to transfer power of engine by contacting with gear and gear. But, as if the oil of transmission was caused the oil insufficiency because of leaking by crack of transmission case, it found the fact that was produced the fire by deposit material on transmission case. In the third example, when the car's driver continuously pushed an accelerator pedal for escaping from dry pit, the tire took the heat by the friction force between tire and surface of road. As a result, it became the direct cause for the fire. Therefore the driver must manage not to produce the fire with friction parts by heating during running.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.5
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• pp.107-114
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• 2006

This paper investigates the radiating source of electro-magnetic waves in the cabin of automobile with spark ignition engine. Front seats are very close to the engine room where electro-magnetic waves are expected to be radiating. But front seat area is believed to be a blind zone, which is not affected by radiating electro-magnetic waves, because a bulk board and floor board shield the front seat area. The level and frequency spectrum of electro-magnetic waves are measured at the passenger seat and the engine room. The measured frequency range is $145{\sim}365MHz$. As a results, the level of the electro-magnetic waves of automatic transmission vehicle is greater than -82dBm. The shapes of frequency spectrum of both engine room and passenger seat are look alike. But the level of electro-magnetic waves of manual transmission vehicle is less than -82dBm and the shapes of frequency spectrum of engine room and passenger seat are different to each other. From these results, we can say that any mal-function caused by electro-magnetic waves in the automobile cabin are only possible for automatic transmission vehicle. Also, it is believed that the radiating source of electro-magnetic waves is inside the vehicle. Thus, based on the transmission line theory, this paper presumably concludes that the cables which connect all the components inside a automatic transmission vehicle must be a radiating source of electro-magnetic waves in the cabin.

• Journal of the Korean Society of Safety
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• v.22 no.5
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• pp.1-6
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• 2007

Vibro-impacts in manual transmissions result due to several nonlinearities such as multi-staged clutch characteristics and gear backlashes. For the sake of understanding the torsional system, one specific manual transmission with front engine and front wheel drive configuration is investigated with a linear model under the several assumptions substituting the nonlinear factors. First, this system is examined with the mathematical approaches by expressing the governing equations to find out the torsional motions. Second, this system is analyzed using the linear model in order to understand its modal and frequency response characteristics using eigensolution method and the FRF(Frequency Responses Function) analysis. Third, with the given results from the eigensolutions, several mode shapes are investigated related to the torsional motion characteristics. Fourth, the system characteristics with the FRFs are studied with the basic approach, with which the several key parameters will be suggested based upon the results in the further studies.