• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.209-212
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• 2008

Hydroforming Technology has been applied to manufacture in various parts of automobile. Especially, Exhaust manifold has been applied to hydroforming method in the foreign advanced automotive company. Exhaust manifold runner is important exhaust parts that heat-resistant and exhaust flow characteristics are requested in the automobile. The purpose of this study is to optimize the manufacturing method of exhaust maniflold runner using FEA and to propose to get a optimization design direction. In addition, Comparative analysis between conventional exhaust maniflold and hydroformed exhaust maniflold has been done in view of weight-saving, manufacturing advantage.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 춘계학술대회 논문집
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• pp.559-564
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• 1995

Feature based design approach is widely studied for the application of mechanical part design and process planning. Mechanical parts are associated with volumetric form features in nature. Therfore, one of the important characteristics that reside in the form feature research until now is that features have been studied in connection with CAPP for material removal. We studied the application of feature based design for ship structure design. Ship structure has interesting nature that tis distinct from mechanical parts. Among these are multiple cell structure, non-volumetric part and production by welding or assembling. An idea of applying feature based design paradigm for design, process planning, cost analysis and engineering calculation was shown. Non-manifold geometric modeler ACIS was adopted to fully benefit from the non-manifold nature of ship structure.

• 한국기계가공학회지
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• 제6권1호
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• pp.50-56
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• 2007

Exhaust manifold is generally subjected to thermal cycle loadings ; at hot condition, large compressive plastic deformations are generated, and at cold condition, tensile stresses are remained in highly deformed critical zones. These phenomena originate from the fact that thermal expansions of the runners are restricted by inlet flange clamped to the cylinder head, because the former is less stiff than the latter and, the temperature of the inlet flange is lower than that of the runners. Since the failure of an exhaust manifold is mainly caused by geometric constraints between the cylinder head and the manifold, the thermal stress can be controlled by geometric factors. The generic geometric factors include the inter distance (2R), the distance from the head to the outlet (L), the tube diameter(d) and the tube thickness (t). This criteria based on elastic analysis up to onset of yield apparently indicate that the pre-stress also reduces the factor; however, high temperature relaxation may reduce this effect at later operation stage.

• 대한기계학회논문집B
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• 제20권6호
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• pp.1921-1930
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• 1996

To design an optimum engine intake system, a flow model for the intake manifold was developed by the finite difference method. The flow in the intake manifold was one-dimensional, and the finite difference equations were derived from governing equations of flow, continuity, momentum and energy. The thermodynamic properties of the cylinder were found by the first law of thermodynamics, and the boundary conditions were formulated using steady flow model. By comparing the calculated results with experimental data, the appropriate boundary conditions and convergence limits for the flow model were established. From this model, the optimum manifold lengths at different engine operating conditions were investigated. The optimum manifold length became shorter when the engine speeds were increased. The effect of intake valve timings on inlet air mass was also studied by this model. Advancing intake valve opening decreased inlet air mass slightly, and the optimum intake valve closing was found. The difference in inlet air mass between cylinders was very small in this engine.

• 대한기계학회논문집A
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• 제34권7호
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• pp.905-910
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• 2010

일체형 배기다기관은 하이드로 포밍 대량 생산이 가능한 부품으로 국내, 국제적인 환경문제에 따른 배출 규제와 매우 밀접한 관계에 있기 때문에, 국내 완성차 업체에서 큰 관심을 가지고 있다. 일반적인 주조부품과 비교해서 관형 배기다기관은 용접공정 감소에 따른 단순화된 제작 공정 뿐만아니라, 엔진 시동시 가스 분해능이 우수한 특징을 가지고 있다. 본 연구는 부품, 공정, 금형 설계를 포함하는 배기다기관을 개발하는데 목적이 있다. 배기 시스템의 성능은 유동해석, 열전달, 열응력, 내구해석 시뮬레이션을 통해 평가하였다.

• 한국전산구조공학회논문집
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• 제32권1호
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• pp.7-16
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• 2019

본 논문에서는 해양플랜트용 매니폴드 구조물의 내진해석을 위해, 단순화 모델에 대해 응답스펙트럽해석(RSA) 및 시간이력해석(THA)을 여러 조건으로 진행하여 비교 검토하였다. 응답스펙트럼해석은 ISO19901-2에 따른 내진설계 절차를 이용하였다. 시간이력해석의 경우, 응답스펙트럼으로 가속도와 변위에 대한 지진이력을 인공적으로 만든뒤 Explicit와 Implicit 솔버를 사용하여 해석하였다. 단자유도 모델을 사용하여 해석방법을 검증하였으며, 매니폴드 구조물을 단순화한 모델에서 시간이력해석과 응답스펙트럼해석법의 차이를 분석하였다. 복잡한 실제 구조물에 대해서 직접적인 시간이력해석은 불가능하므로 응답스펙트럼해석법을 적용하였고, 단순화 모델에서 분석한 결과 차이를 활용하여 실제 구조물의 안전성을 판단하였다.

• 한국추진공학회지
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• 제9권3호
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• pp.92-100
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• 2005

로켓엔진 연소기의 분사면 냉각성능을 개선하기 위한 연료 매니폴드의 최적형상을 제시하였다. 매니폴드의 형상은 분사균일성을 최대한 유지하면서 분사면 중심의 냉각성능을 높일 수 있어야 한다. 이를 위하여 7가지 후보 형상에 대하여 냉각성능을 비교한 결과 분사기 2-3열과 9-10열 사이에 분리판이 설치된 형상이 최적인 것으로 판단되었다. 분사균일성은 설계원형과 유사한 수준이며 분사면의 최고온도는 27$\%$ 감소하였다. 또한 매니폴드의 형상 변화에 의한 추가적인 압력강하는 거의 없을 것으로 예측되었다.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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• pp.228-232
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• 2005

Automobiles are very important as modern society is developed. Increase of the number of the automobiles cause environmental problem, that is, air pollution. So, many countries are adopting a environmental law. Automobile manufacturing companies have developing methods to prevent air pollution with increase of the efficiency of automotive engines. PCV(Positive Crankcase Ventilation) system which is one of them is made by the closed loop that consists of combustion chamber, crankcase, manifold suction tube and manifold. PCV valve is attached on manifold tube to control the flowrate of blowby gas. PCV valve is an important part in this system but it is difficult to design PCV valve which satisfies the required flowrate of blowby gas. In this study, our purpose is to help a PCV valve designer with the development of a design program. We used 4th order Runge-Kutta method and Bernoulli's equation to analyze the spool dynamic motion. By the comparison between our program and experiment, we think that a PCV designer can use our program in their work place.

• 한국CDE학회논문집
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• 제10권6호
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• pp.432-443
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• 2005

Recent three-dimensional feature-based CAD systems based on solid or non-manifold modelling functionality have been widely used for product design in manufacturing companies. When product models associated with features are used in various downstream applications such as analysis, however, simplified and abstracted models at various levels of detail (LODs) are frequently more desirable and useful than the full detailed model. To provide multi-resolution models, the features need to be rearranged according to a criterion that measures the significance of the feature. However, if the features are rearranged, the resulting shape is possibly different from the original because union and subtraction Boolean operations are not commutative. To solve this problem, in this paper, the new concept of the effective zone of a feature is defined and identified using Boolean algebra. By introducing the effective zone, an arbitrary rearrangement of features becomes possible and arbitrary LOD criteria may be selected to suit various applications. Besides, because the effective zone of a feature is independent of the data structure of the model, the multi-resolution modelling algorithm based on the effective zone can be implemented on any 3D CAD system based on conventional solid representations as well as non-manifold topological (NMT) representations.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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• pp.1754-1757
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• 1997

Three-dimensional optimum design of coat-hanger die is performed using power-law and Carreau models. It is found that the three-dimensional optimum design algorithm shows good convergence with the non-Newtonian fludis. the nore realistic optimum design is accomplished by employing Carreau model with the three-dimensional design method. The effect of vixcosity modles is investigated by comparing the optimum manifold profiles and flow rate distributions of power-law and Carreau modles. Through the accurated viscosity representation of Carreau model, the effect of total flow rate on the optimum manifold profile is investigated.