• Title/Summary/Keyword: Malfunction detection

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Design of Intelligent Servocontroller for Proportional Flow Control Solenoid Valve with Large Capacity (지능형 대용량 비례유량제어밸브 서보컨트롤러 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.3
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    • pp.1-7
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    • 2011
  • As the technologies of electronic device have advanced these days, most of mechanical systems are designed with electronic control unit to take advantage of control parameter adaption to operating conditions and firmware flexibilities as well. On-board diagnosis, which detects the system malfunction and identifies potential source of error with its own diagnostic criteria, and fail-safe that can switch the mode of operation in view of recognized error characteristics enables easy maintenance and troubleshooting as well as system protection. This paper dealt with the development of diagnosis and fail-safe function for proportional flow control valve. All type of errors related to valve control system components are investigated and assigned to a specific hexadecimal codes. Cumulative error detection algorithm is applied in order for the sensitivity and reliability to be appropriate. Embedded simulator which runs simultaneously with system program provides the virtual error simulation environment for expeditious development of error detection algorithm. The diagnosis function was verified both with solenoid valve and embedded simulator test and it will enhance the valve control system monitoring function.

Introduction of Intelligent fire-disaster Surveillance System for Subway Station (도시철도 역사 지능형 화재감시시스템 구축방안 연구)

  • Shin, Jeong-Ryol;An, Tae-Ki;Jeon, Bo-Ik;Kim, Gab-Young;Kim, Hyung-Min;Yun, Byeong-Ju
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.457-465
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    • 2009
  • Subway system including light-rail transit system is the representative public urban transportation. Accordingly, Nothing is more important than the safety operation as well as passengers' convenience. Due to the fire disaster of Daegu subway on 2003, more strict regulations of detecting fire and of conducting on emergency circumstances. However, regardless of this improved management, it was reported that installations of lots of fire-detection facilities may be harm than good to operate subway system due to frequent malfunction of some fire-detection facilities. It may cause mis-alarm for fire and induces abnormal operation of subway due to the strict regulation; the train shall be stopped on emergency circumstances. Therefore, in this paper, new scheme on surveiling breaking-out-of fire in the station is suggested with new IT technologies, Wireless Sensor Network(WSN) and CCTVs. which were integrated with an intelligent software. This intelligent system enables to surveil breaking-out-of fire in real time through sensor network technology and watch the emergency site on CCTV as well. Through this system, subway organizers could cope with the emergency circumstance rapidly as well as judge precisely whether fire breaks out or not.

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Design and Fabrication of a Digital Protection Relay for Reverse-Open Phase (디지털 역결상 보호 계전기의 설계 및 제작)

  • Kim, Woo-Hyun;Kil, Gyung-Suk;Kim, Sung-Wook
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.4
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    • pp.313-319
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    • 2019
  • Induction motors connected with a three-phase AC system may malfunction due to reverse phase or open phase faults. Conventional overcurrent relays and overheating relays are used to prevent such accidents; however, their drawbacks include a low response speed and false operation. Therefore, in this study, a digital relay for the reverse-open phase was designed and fabricated. This relay can detect the reverse phase and open phase faults and send a trigger signal to the control circuit. The proposed relay was developed based on a microcontroller. The detection times of the reverse phase and open phase were verified as 320ms and 80ms, respectively. Compared with conventional relays that only protect the motor from one type of fault, the proposed relay can detect both, reverse phase and open phase faults. In addition, the fault detection, identification criterion, and trigger signal patterns can be modified by programming according to the requirements of users.

A Design of the Ontology-based Situation Recognition System to Detect Risk Factors in a Semiconductor Manufacturing Process (반도체 공정의 위험요소 판단을 위한 온톨로지 기반의 상황인지 시스템 설계)

  • Baek, Seung-Min;Jeon, Min-Ho;Oh, Chang-Heon
    • Journal of Advanced Navigation Technology
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    • v.17 no.6
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    • pp.804-809
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    • 2013
  • The current state monitoring system at a semiconductor manufacturing process is based on the manually collected sensor data, which involves limitations when it comes to complex malfunction detection and real time monitoring. This study aims to design a situation recognition algorithm to form a network over time by creating a domain ontology and to suggest a system to provide users with services by generating events upon finding risk factors in the semiconductor process. To this end, a multiple sensor node for situational inference was designed and tested. As a result of the experiment, events to which the rule of time inference was applied occurred for the contents formed over time with regard to a quantity of collected data while the events that occurred with regard to malfunction and external time factors provided log data only.

Design of Optimal Thermal Structure for DUT Shell using Fluid Analysis (유동해석을 활용한 DUT Shell의 최적 방열구조 설계)

  • Jeong-Gu Lee;Byung-jin Jin;Yong-Hyeon Kim;Young-Chul Bae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.4
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    • pp.641-648
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    • 2023
  • Recently, the rapid growth of artificial intelligence among the 4th industrial revolution has progressed based on the performance improvement of semiconductor, and circuit integration. According to transistors, which help operation of internal electronic devices and equipment that have been progressed to be more complicated and miniaturized, the control of heat generation and improvement of heat dissipation efficiency have emerged as new performance indicators. The DUT(Device Under Test) Shell is equipment which detects malfunction transistor by evaluating the durability of transistor through heat dissipation in a state where the power is cut off at an arbitrary heating point applying the rating current to inspect the transistor. Since the DUT shell can test more transistor at the same time according to the heat dissipation structure inside the equipment, the heat dissipation efficiency has a direct relationship with the malfunction transistor detection efficiency. Thus, in this paper, we propose various method for PCB configuration structure to optimize heat dissipation of DUT shell and we also propose various transformation and thermal analysis of optimal DUT shell using computational fluid dynamics.

Development of a Deep Learning Algorithm for Anomaly Detection of Manufacturing Facility (설비 이상탐지를 위한 딥러닝 알고리즘 개발)

  • Kim, Min-Hee;Jin, Kyo-Hong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.2
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    • pp.199-206
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    • 2022
  • A malfunction or breakdown of a manufacturing facility leads to product defects and the suspension of production lines, resulting in huge financial losses for manufacturers. Due to the spread of smart factory services, a large amount of data is being collected in factories, and AI-based research is being conducted to predict and diagnose manufacturing facility breakdowns or manufacturing site efficiency. However, because of the characteristics of manufacturing data, such as a severe class imbalance about abnormalities and ambiguous label information that distinguishes abnormalities, developing classification or anomaly detection models is highly difficult. In this paper, we present an deep learning algorithm for anomaly detection of a manufacturing facility using reconstruction loss of CNN-based model and ananlyze its performance. The algorithm detects anomalies by relying solely on normal data from the facility's manufacturing data in the exclusion of abnormal data.

The study of sensor malfunction detection and conversion to Sensorless control when the failure of rotational speed sensor is occurred (풍력발전기의 회전속도센서 고장 검출 및 Sensorless 제어로의 운전 전환 연구)

  • Oh, Joongki;Choi, Wonsik;Park, Kihyun;Park, Hyunchul
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.183.1-183.1
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    • 2010
  • 본 논문에서는 풍력발전기의 회전속도센서의 고장 발생 시 고장을 검출하고 회전속도센서의 사용 없이 Sensorless 제어로의 전환에 관한 연구를 기술하였다. 최근 풍력발전은 급속한 성장함에 따라 풍력발전기의 대형화 및 해상풍력화 추세에 있다. 특히 해상풍력발전은 바람 및 설치장소의 제약에서 벗어나는 이점에 반해 염해, 습도 및 파도에 의한 진동 발생으로 센서의 고장 발생률이 높을 것으로 예상된다. 이에 따라 풍력발전기의 회전속도센서 고장 발생 시 이를 검출하는 방법을 제시하였다. 또한 회전속도센서의 고장이 검출되면 회전속도센서를 이용한 풍력발전기 제어방식에서 Sensorless 제어로의 전환을 통해 안전하게 풍력발전기를 운전할 수 있도록 하였다. 연구된 제어기법은 PSIM을 이용한 시물레이션을 통해 결과를 검증하였다.

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The Advanced Protection Coordination Scheme using Phase Angle of Zero-Sequence Current in Ungrounded System (비접지 계통에서 영상전류 위상을 이용한 개선된 보호협조 방안)

  • Choi, Young-Jun;Lim, Hee-Taek;Choi, Myeon-Song;Lee, Seung-Jae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.1
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    • pp.19-25
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    • 2010
  • Most faults are single-phase-to-ground fault in ungrounded system. The fault currents of single-phase-to-ground are much smaller than detection thresholds of measurement devices, so detecting single-phase-to-ground faults is difficult and important in ungrounded system. The protection coordination method using SGR(Selective Ground Relay) and OVGR(Overvoltage Ground Relay) is generally used in ungrounded system. But this method only detects fault line and it has the possibility of malfunction. This paper proposed to advanced protection coordination method in ungrounded system. The method just using zero-sequence current can detect fault line, fault phase, fault section at terminal device. The general protection method is used to back up protection. In the case study, the proposed method has been testified in demo system by Matlab/Simulink simulations.

Study on the Supervisory Monitoring System for Substation Automation (변전소 자동화를 위한 상태감시 시스템에 관한 연구)

  • Lee, Heung-Jae;Lee, Eun-Jae
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.2
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    • pp.84-91
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    • 2014
  • This paper introduces the application of supervisory monitoring system for substation automation based on IEC 61850. The objective of proposed system is detection of such a malfunction or degradation of devices. The supervisory monitoring procedure consists of a two step - topology processor and state estimation. The topology processor using artificial intelligence is a preprocessing step of state estimation. Topology processor identifies the topology structure of switches in substation and detects an error of ON/OFF state data. The state estimation is an algorithm that minimizes an error between optimal estimation values and real values. The proposed system is applied to standard digital substation based on IEC 61850 for performance verification.

UV Detecting according to Corona Discharge Intensity using UV Sensor (자외선 센서를 이용한 코로나 방전 강도에 따른 자외선 검출)

  • Kwag, Dong-Soon;Kim, Young-Seok
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.3
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    • pp.78-83
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    • 2014
  • To minimize the financial loss due to power facility malfunction, on-line diagnostic techniques are required to grasp any abnormal state of facilities in the live line as well as devices to diagnose abnormal states of power facility in an easy and prompt manner. This study aims to develop a portable UV detecting system by means of UV sensors for easier and efficient inspection of the degradation state of power facility in a long distance. Accordingly, it includes a simulation of corona discharges that may occur due to degradation of power facility and detection of ultraviolet pulse generation depending on the corona discharge intensity and measuring distance in application of UV sensors. Additionally, the optimal algorithm is determined for its application to the system's degradation diagnosis program based on the measured experiment data.