• Title/Summary/Keyword: Major Crack

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Edge-Cracking Behavior of CoCrFeMnNi High-Entropy Alloy During Hot Rolling

  • Won, Jong Woo;Kang, Minju;Kwon, Heoun-Jun;Lim, Ka Ram;Seo, Seong Moon;Na, Young Sang
    • Metals and materials international
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    • v.24 no.6
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    • pp.1432-1437
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    • 2018
  • This work investigated edge-cracking behavior of equiatomic CoCrFeMnNi high-entropy alloy during hot rolling at rolling temperatures $500{\leq}T_R{\leq}1000^{\circ}C$. Edge cracks did not form in the material rolled at $500^{\circ}C$, but widened and deepened into the inside of plate as $T_R$ increased from $500^{\circ}C$. Edge cracks were most severe in the material rolled at $1000^{\circ}C$. Mn-Cr-O type non-metallic inclusion and oxidation were identified as major factors that caused edge cracking. The inclusions near edge region acted as preferential sites for crack formation. Connection between inclusion cracks and surface cracks induced edge cracking. Rolling at $T_R{\geq}600^{\circ}C$ generated distinct inclusion cracks whereas they were not serious at $T_R=500^{\circ}C$, so noticeable edge cracks formed at $T_R{\geq}600^{\circ}C$. At $T_R=1000^{\circ}C$, significant oxidation occurred at the crack surface. This accelerated edge crack penetration by embrittling the crack tip, so severe edge cracking occurred at $T_R=1000^{\circ}C$.

Evaluation of Crack Control and Permeability of Hydrophilic PVA fiber Reinforced Cement Composite (친수성 PVA 섬유보강 시멘트 복합체의 균열제어 및 투수성 평가)

  • Won Jing-Pil;Hwang Keum-Sik;Park Chan-Gi;Park Hae-Geun
    • Journal of the Korea Concrete Institute
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    • v.16 no.3 s.81
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    • pp.391-396
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    • 2004
  • Plastic shrinkage crack occurs at the exposed surfaces of freshly placed concrete due to consolidation of the concrete mass and rapid evaporation of water from the surface. This so-called shrinkage crack is a major concern for concrete, especially for flat structures such as pavements, slabs for industrial factories and retaining walls. This study has been performed to obtain the plastic shrinkage and the permeability of hydrophilic poly vinyl alcohol(PVA) fiber reinforced mortar and concrete. Test results indicated that PVA fiber reinforced cement composite showed an ability to reduce the total crack area and the maximum crack width (as compared to plain and polypropylene fiber reinforced concrete). Also, according to the permeability test result, it was found that PVA fiber reinforced cement composite was more reducing than polypropylene fiber reinforced cement composite.

Progressive Fracture Analyses of Concrete by Finite Element Methods (유한요소법에 의한 콘크리트의 진행성 파괴해석)

  • 송하원
    • Magazine of the Korea Concrete Institute
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    • v.8 no.1
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    • pp.145-153
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    • 1996
  • The fracture process zone in concrete is a region ahead of a traction-free crack, in which two major mechanisms, microcracking and bridging, play important roles. The toughness due to bridging is dominant compared to toughness induced by microcracking, so that the bridging is dominani: mechanism governing the fracture process of concrete. Fracture mechanics does work for concrete provided that the fracture process zone is being considered, so that the development of model for the fracture process zone is most important to describe fracture phenomena in concrete. In this paper the bridging zone, which is a part of extended rnacrocrack with stresses transmitted by aggregates in concrete, is modelled by a Dugdale-Barenblatt type model with linear tension-softening curve. Two finite element techniques are shown for the analysis of progressive cracking in concrete based on the discrete crack approach: one with crack element, the other without crack element. The advantage of the technique with crack element is that it dees not need to update the mesh topology to follow the progressive cracking. Numerical results by the techniques are demonstrated.

A Study on Assessment Method of Crack Resistance and Thermal Shock Resistance in Hardfacing for Hot Forging Die (열간단조 금형 육성용접부 내균열성 및 내열충격성 평가방법에 관한 연구)

  • Cho, Sang-Myung;Kim, Sung-Ho;Jung, Yun-Ho;Baek, Seung-Hui;Jang, Jong-Hun;Park, Chul-Gyu;Woo, Hee-Chul;Jung, Byong-Ho
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.79-85
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    • 2010
  • Hardfacing is one of the frequently applying method to increase surface hardness in hot forging die. Recently, hardfacing receives great attention due to it's repair availability and low cost. In hot forging die, crack resistance and thermal shock resistance have been considered as major properties, However there are few studies for the assessment of these properties. So, it is necessary to establish the assessment method for crack resistance and thermal shock resistance in hardfacing for hot forging die. In this study, flux cored arc welding was applied to make hardfacing welds. Three point bending test was carried out to assess hardfacing weld's crack resistance, and high temperature bending test using salt bath was developed for thermal shock resistance. Consequently, it was possible to assess crack resistance and thermal shock resistance of hardfacing welds for hot forging die quantitatively.

Development of Image Process for Crack Identification on Porcelain Insulators (자기애자의 자기부 균열 식별을 위한 이미지 처리기법 개발)

  • Choi, In-Hyuk;Shin, Koo-Yong;An, Ho-Song;Koo, Ja-Bin;Son, Ju-Am;Lim, Dae-Yeon;Oh, Tae-Keun;Yoon, Young-Geun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.4
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    • pp.303-309
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    • 2020
  • This study proposes a crack identification algorithm to analyze the surface condition of porcelain insulators and to efficiently visualize cracks. The proposed image processing algorithm for crack identification consists of two primary steps. In the first step, the brightness is eliminated by converting the image to the lab color space. Then, the background is removed by the K-means clustering method. After that, the optimum image treatment is applied using morphological image processing and median filtering to remove unnecessary noise, such as blobs. In the second step, the preprocessed image is converted to grayscale, and any cracks present in the image are identified. Next, the region properties, such as the number of pixels and the ratio of the major to the minor axis, are used to separate the cracks from the noise. Using this image processing algorithm, the precision of crack identification for all the sample images was approximately 80%, and the F1 score was approximately 70. Thus, this method can be helpful for efficient crack monitoring.

Effects of Temperature and Stress Ratio on Low-Cycle Fatigue Crack Growth of G91 Steel (G91강 저주파 피로균열 성장에 미치는 온도와 응력비의 영향)

  • Kim, Jong Bum;Hwang, Soo-Kyung;Kim, Bum Joon;Lee, Jong Hoon;Park, Chang Gyu;Lee, Hyeong Yeon;Kim, Moon Ki;Lim, Byeong Soo
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.271-279
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    • 2012
  • 9-12% Cr steels have been used in thermal power plants which repeat start and stop operations. Major factors of fatigue life are temperature, frequency, stress ratio, holding time, microstructure, and environment. Normally, fatigue life decreases at high temperature, low frequency, high stress ratio, and long holding time conditions. A Mod.9Cr-1Mo steel, called G91, was developed at ORNL (Oak Ridge National Laboratory, USA) and was adopted as a high-temperature structural material in the ASME Code in 2004. However, its low-cycle fatigue and fatigue crack growth characteristics have been rarely studied. In this work, we have investigated the low-cycle fatigue crack growth behaviors of G91 steel under various test conditions in terms of temperature and stress ratio. As temperature and stress ratio increase, the crack growth rate becomes faster and striation distance also increases. On the other hand, the number of branch cracks decreases.

EVALUATION AND TEST OF A CRACK INITIATION FOR A 316 SS CYLINDRICAL Y-JUNCTION STRUCTURE IN A LIQUID METAL REACTOR

  • Park, Chang-Gyu;Kim, Jong-Bum;Lee, Jae-Han
    • Nuclear Engineering and Technology
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    • v.38 no.3
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    • pp.293-300
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    • 2006
  • A liquid metal reactor (LMR) operated at high temperatures is subjected to both cyclic mechanical loading and thermal loading; thus, creep-fatigue is a major concern to be addressed with regard to maintaining structural integrity. The Korea Advanced Liquid Metal Reactor (KALIMER), which has a normal operating temperature of $545^{\circ}C$ and a total service life time of 60 years, is composed of various cylindrical structures, such as the reactor vessel and the reactor baffle. This study focuses on the creepfatigue crack initiation for a cylindrical Y-junction structure made of 316 stainless steel (SS), which is subjected to cyclic axial tensile loading and thermal loading at a high-temperature hold time of $545^{\circ}C$. The evaluation of the considered creep-fatigue crack initiation was carried out utilizing the ${\sigma}_d$ approach of the RCC-MR A16 guide, which is the high-temperature defect assessment procedure. This procedure is based on the total accumulated strain during the service time. To confirm the evaluated result, a high-temperature creep-fatigue structural test was performed. The test model had a circumferential through wall defect at the center of the model. The defect front of the test model was investigated after the $100^{th}$ cycle of the testing by utilizing a metallurgical inspection technique with an optical microscope, after which the test result was compared with the evaluation result. This study shows how creep-fatigue crack initiation for a high-temperature structure can be predicted with conservatism per the RCC-MR A16 guide.

A Study on the One Side Freezing /Thaw and Carbonation of Autoclaved Lightweight Concrete (경량기포콘크리트의 편면동결융해 및 탄산화에 관한 연구)

  • 노재성;황의환;홍성수;이범재
    • Magazine of the Korea Concrete Institute
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    • v.7 no.4
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    • pp.149-156
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    • 1995
  • The fracture process zone in concrete is a region ahead of a traction-free crack, in which two major mechanisms, microcracking and bridging, play important roles. The toughness due to bridging is dominant compared to toughness induced by microcracking, so that the bridging is dominani: mechanism governing the fracture process of concrete. Fracture mechanics does work for concrete provided that the fracture process zone is being considered, so that the development of model for the fracture process zone is most important to describe fracture phenomena in concrete. In this paper the bridging zone, which is a part of extended rnacrocrack with stresses transmitted by aggregates in concrete, is modelled by a Dugdale-Barenblatt type model with linear tension-softening curve. Two finite element techniques are shown for the analysis of progressive cracking in concrete based on the discrete crack approach: one with crack element, the other without crack element. The advantage of the technique with crack element is that it dees not need to update the mesh topology to follow the progressive cracking. Numerical results by the techniques are demonstrated.

A Study on Investigation for Effectiveness of Natural Minerals with Silica-Component as Admixture for Concrete

  • 김화중
    • Magazine of the Korea Concrete Institute
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    • v.6 no.3
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    • pp.201-214
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    • 1994
  • The fracture process zone in concrete is a region ahead of a traction-free crack, in which two major mechanisms, microcracking and bridging, play important roles. The toughness due to bridging is dominant compared to toughness induced by microcracking, so that the bridging is dominani: mechanism governing the fracture process of concrete. Fracture mechanics does work for concrete provided that the fracture process zone is being considered, so that the development of model for the fracture process zone is most important to describe fracture phenomena in concrete. In this paper the bridging zone, which is a part of extended rnacrocrack with stresses transmitted by aggregates in concrete, is modelled by a Dugdale-Barenblatt type model with linear tension-softening curve. Two finite element techniques are shown for the analysis of progressive cracking in concrete based on the discrete crack approach: one with crack element, the other without crack element. The advantage of the technique with crack element is that it dees not need to update the mesh topology to follow the progressive cracking. Numerical results by the techniques are demonstrated.

Crack Propagation in Earth Embankment Subjected to Fault Movement (단층 운동시 댐 파괴 거동 해석)

  • 손익준
    • Proceedings of the Korean Geotechical Society Conference
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    • 1988.06c
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    • pp.3-67
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    • 1988
  • Model studies on the response of homgeneous earth embankment dams subjected to strike-slip fault movement have been penomed via centrifuge and finite element analysis. The centrifuge model tests have shown that crack development in earth embankment experiences two major patters: shear failure deep inside the embankment and tension failure near the surface. The shear rupture zone develops from the base level and propagates upward continuously in the transverse direction but allows no open leakage chnnel. The open tensile cracks develop near the surface of the embankment, but they disappear deep in the embankment. The functional relationship has been developed based on the results of the centrifuge model tests incorporating tile variables of amount of fault movement, embankment geometry, and crack propagation extent in earth des. This set of information can be used as a guide line to evaluate a "transient" safety of the duaged embankment subjected to strike-slip fault movement. The finite element analysis has supplemented the additional expluations on crack development behavior identified from the results of the centrifuge model tests. The bounding surface time-independent plasticity soil model was employed in the numerical analysis. Due to the assumption of continuum in the current version of the 3-D FEM code, the prediction of the soil structure response beyond the failure condition was not quantitatively accurate. However, the fundamental mechanism of crack development was qualitatively evaluated based on the stress analysis for the deformed soil elements of the damaged earth embankment. The tensile failure zone is identified when the minor principal stress of the deformed soil elements less than zero. The shear failure zone is identified when the stress state of the deformed soil elements is at the point where the critical state line intersects the bounding surface.g surface.

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