• 제목/요약/키워드: Maintenance Simulation

검색결과 802건 처리시간 0.03초

시뮬레이션과 엔트로피 척도를 이용한 철도 차량기지 대안 선정 (Decision Making for Train Maintenance Facility using Simulation and Entropy measurement)

  • 김경록;천현재;이홍철
    • 한국산학기술학회논문지
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    • 제11권8호
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    • pp.2809-2817
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    • 2010
  • 본 최근 철도 산업이 국가 중심 산업으로 부상하면서 이 분야의 학문적 관심이 높아지고 있다. 특히, 철도 산업의 규모가 커짐에 따라 승객과 화물의 안전한 수송이 강조되고 있으며 이를 위해 철도 차량의 정기적인 검수 및 청소를 담당하는 차량기지의 건설이 증가하고 있다. 하지만 철도 차량기지 건설은 막대한 투자비용과 시간이 소요되며 효율적인 설계 및 시공을 위해 고려해야 할 조건이 많다. 따라서 본 논문에서는 복수의 차량기지 설계 대안들 중 가장 효율적인 설계안을 찾기 위해 시뮬레이션을 사용하여 분석하였다. 시뮬레이션 분석은 시설의 목적을 최대한 반영 할 수 있는 종속 변수를 선정 후 Warm-up 분석을 하였고, 분석 이후 안정화 상태의 종속 변수 평가치를 대안 별로 추출하였다. 그리고 시뮬레이션 실험에 의해 얻어진 각 종속 변수의 평가치는 다 속성 의사 결정 방법을 통해 대안 선정에 사용 되는데, 기존의 다 속성 의사 결정 방법은 절차적으로 복잡하거나 의사 결정자의 주관적인 능력에 기대는 단점을 가진다. 그러나 엔트로피 척도를 활용한 대안 선정은 의사 결정자에게 신속하고 객관적인 방법으로 대안 선정을 할 수 있게끔 도와준다. 따라서 본 연구에서는 철도 차량기지 설계의 신속한 최적 설계안 도출을 위해 엔트로피 척도를 이용하였으며 이는 차량기지 설계 프로젝트처럼 신속하고 객관적인 의사결정이 필요한 상황에서 매우 유용함을 보여주었다.

Vari-METRIC을 개선한 다단계 재고모형의 효과측정 (The Effect Analysis of the Improved Vari-METRIC in Multi-Echelon Inventory Model)

  • 윤혁;이상진
    • 경영과학
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    • 제28권1호
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    • pp.117-127
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    • 2011
  • In the Multi-Echelon maintenance environment, METRIC(Multi-Echelon Technique for Repairable Item Control) has been used in several different inventory level selection models, such as MOD-METRIC, Vari-METRIC, and Dyna- ETRIC. While this model's logic is easy to be implemented, a critical assumption of infinite maintenance capacity would deteriorate actual values, especially Expected Back Order(EBO)s for each item. To improve the accuracy of EBO, we develop two models using simulation and queueing theory that calculates EBO considering finite capacity. The result of our numerical example shows that the expected backorder from our model is much closer to the true value than the one from Vari-METRIC. The queueing model is preferable to the simulation model regarding the computational time.

A Simulation Study on The Discounted Cost Distribution under Age Replacement Policy

  • Dohi, Tadashi;Ashioka, Akira;Kaio, Naoto;Osaki, Shunji
    • Industrial Engineering and Management Systems
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    • 제3권2호
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    • pp.134-139
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    • 2004
  • During the last three decades, a few attentions have been paid for investigating the cost distribution for the optimal maintenance problems. In this article, we derive the moment of the discounted cost distribution over an infinite time horizon for the basic age replacement problem. With first two moments of the discounted cost distribution, we approximate the underlying distribution function by three theoretical distributions. Through a Monte Carlo simulation, we conclude that the log-normal distribution is the best fitted one to approximate the discounted cost distribution.

Development of electric vehicle maintenance education ability using digital twin technology and VR

  • Lee, Sang-Hyun;Jung, Byeong-Soo
    • International Journal of Advanced Culture Technology
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    • 제8권2호
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    • pp.58-67
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    • 2020
  • In this paper, the maintenance training manual of EV vehicle was produced by utilizing digital twin technology and various sensors such as IR-based light house tracking and head tracker. In addition, through digital twin technology and VR to provide high immersiveness to users, sensory content creation technology was secured through animation and effect realization suitable for EV vehicle maintenance situation. EV vehicle maintenance training manual is 3D engine programming and real-time creation of 3D objects and minimization of screen obstacles and selection of specific menus in virtual space in the form of training simulation. In addition, automatic output from the Head Mount Display (HUD), EV vehicle maintenance and inspection, etc., user can easily operate content was produced. This technology development can enhance immersion to users through implementation of detailed scenarios for maintenance / inspection of EV vehicles" and 3D parts display by procedure, realization of animations and effects for maintenance situations. Through this study, familiarity with improving the quality of education and safety accidents and correct maintenance process and the experienced person was very helpful in learning how to use equipment naturally and how to maintain EV vehicles.

적응형 의사결정 트리와 최단 경로법을 이용한 기계 진단 및 보전 정책 수립 (Machine Diagnosis and Maintenance Policy Generation Using Adaptive Decision Tree and Shortest Path Problem)

  • 백준걸
    • 한국경영과학회지
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    • 제27권2호
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    • pp.33-49
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    • 2002
  • CBM (Condition-Based Maintenance) has increasingly drawn attention in industry because of its many benefits. CBM Problem Is characterized as a state-dependent scheduling model that demands simultaneous maintenance actions, each for an attribute that influences on machine condition. This problem is very hard to solve within conventional Markov decision process framework. In this paper, we present an intelligent machine maintenance scheduler, for which a new incremental decision tree learning method as evolutionary system identification model and shortest path problem as schedule generation model are developed. Although our approach does not guarantee an optimal scheduling policy in mathematical viewpoint, we verified through simulation based experiment that the intelligent scheduler is capable of providing good scheduling policy that can be used in practice.

퍼지 정수계회법을 이용한 발전기 보수유지계획 수립 수법의개발 (Development of a Method for the Generator Maintenance Scheduling using Fuzzy Integer Programming)

  • 최재석;도대호
    • 한국지능시스템학회논문지
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    • 제7권5호
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    • pp.77-85
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    • 1997
  • 본 연구에서는 발전기 보수유지계획 수립을 위하여 퍼지 다목적함수를 이용한 새로은 방법을 제시한다. 보수유지 지연비용의 최소화의 발전기 공급예비력의 최대화를 퍼지 다목적함수로 삼았다. 퍼지론적인 환경을 갖는 보수유지계획의 최적점을 구하기 위하여 퍼지 다목적 정수계획법을 이용하였다. 본 연구의 중요 특성은 기존의 불확실성을 갖는 크리스프적인 제약조건을 퍼지제약으로 처리함으로써 보다 유연한 해를 구할 수 있다는 점이다. 모델계통에 대한 사례연구를 통하여 이번에 개발한 수법의 효용성을 보였다.

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Predictive and Preventive Maintenance using Distributed Control on LonWorks/IP Network

  • Song, Ki-Won
    • International Journal of Safety
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    • 제5권2호
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    • pp.6-11
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    • 2006
  • The time delay in servo control on LonWorks/IP Virtual Device Network (VDN) is highly stochastic in nature. LonWorks/IP VDN induced time delay deteriorates the performance and stability of the real-time distributed control system and hinders an effective preventive and predictive maintenance. Especially in real-time distributed servo applications on the factory floor, timely response is essential for predictive and preventive maintenance. In order to guarantee the stability and performance of the system for effective preventive and predictive maintenance, LonWorks/IP VDN induced time delay needs to be predicted and compensated for. In this paper position control simulation of DC servo motor using Zero Phase Error Tracking Controller (ZPETC) as a feedforward controller, and Internal Model Controllers (IMC) based on Smith predictor with disturbance observer as a feedback controller is performed. The validity of the proposed control scheme is demonstrated by comparing the IMC based on Smith predictor with disturbance observer.

지반 구조 상호작용을 고려한 교량 시뮬레이션 시스템 (Bridge Simulation System with Soil-Foundation-Structure Interaction)

  • 김익환;한봉구
    • 한국구조물진단유지관리공학회 논문집
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    • 제12권4호
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    • pp.168-178
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    • 2008
  • 하이브리드 시뮬레이션 실험방법은 단일실험모드하의 물리적 또는 수치해석적 시뮬레이션에 의하여 지진발생시 구조물을 평가하는 다양한 기술 중에 하나이다. 본 논문에서는 지진하중하의 교량구조 시스템의 해석과 실험을 위해서 계산과 실험 시뮬레이션을 통합한 소프트웨어체제를 개발하였다. 개발한 하이브리드시뮬레이션 소프트웨어체제를 이용하여 대규모 네트워크로 분산된 실험 또는 전산장비에 참여하고 있는 교량구조시스템에 대한 지진응답을 평가할 수 있었다. 본 논문에서는 적용 예를 통하여 지반 구조 상호작용을 고려한 교량의 시뮬레이션 해석방법을 제시하였다.

Development of the Maintenance Process Using Virtual Prototyping for the Equipment in the MSM's Unreachable Area of the Hot cell

  • Lee, Jong-Youl;Song, Tai-Gil;Kim, Sung-Hyun;Yoon, Ji-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.1354-1358
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    • 2003
  • The process equipment for handling high level radioactive materials like spent fuels is operated in a hot cell, due to high radioactivity. Thus, this equipment should be maintained and repaired optimally by a remotely operated manipulator. The master-slave manipulators(MSM) are widely used as a remote handling device in the hot cell. The equipment in the hot cell should be optimally placed within the workspace of the wall-mounted slave manipulator for the maintenance operation. But, because of the complexity in the hot cell, there would be some parts of the equipment that are not reached by the MSM. In this study, the maintenance process for these parts of the equipment is developed using virtual prototyping technology. To analyze the workspace of the maintenance device in the hot cell and to develop the maintenance processes for the process equipment, the virtual mock-up of the hot cell for the spent fuel handling process is implemented using IGRIP. For the implementation of the virtual mock-up, the parts of the equipment and maintenance devices such as the MSM and servo manipulator are modeled and assembled in 3-D graphics, and the appropriate kinematics are assigned. Also, the virtual workcell of the spent fuel management process is implemented in the graphical environment, which is the same as the real environment. Using this mock-up, the workspace of the manipulators in the hot cell and the operator's view through the wall-mounted lead glass are analyzed. Also, for the dedicated maintenance operation, the analyses for the detailed area of the end effectors in accordance with the slave manipulator's position and orientation are carried out. The parts of the equipment that are located outside of the MSM's workspace are specified and the maintenance process of the parts using the servo manipulator that is mounted in the hot cell is proposed. To monitor the process in the hot cell remotely, the virtual display system by a virtual camera in the virtual work cell is also proposed. And the graphic simulation using a virtual mock-up is performed to verify the proposed maintenance process. The maintenance process proposed in this study can be effectively used in the real hot cell operation and the implemented virtual mock-up can be used for analyzing the various hot cell operations and enhancing the reliability and safety of the spent fuel management.

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Fracture behaviors of tunnel lining caused by multi-factors: A case study

  • Zhao, Yiding;Zhang, Yongxing;Yang, Junsheng
    • Advances in concrete construction
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    • 제8권4호
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    • pp.269-276
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    • 2019
  • The cracking and spalling caused by fracture of concrete lining have adverse impacts on serviceability and durability of the tunnel, and the subsequent maintenance work for damaged structure needs to be specific to the damaging causes. In this paper, a particular case study of an operational tunnel structure is presented for the serious cracking and spalling behaviours of concrete lining, focusing on the multi-factors inducing lining failure. An integrated field investigation is implemented to characterize the spatial distribution of damages and detailed site situations. According to results of nondestructive inspection, insufficient lining thickness and cavity behind lining are the coupled-inducement of lining failure bahaviors. To further understanding of the lining structure performance influenced by these multiple construction deficiencies, a reliable numerical simulation based on extended finite element method (XFEM) is performed by using the finite element software. The numerical model with 112 m longitudinal calculation, 100 m vertical calculation and 43 m vertical depth, and the concrete lining with 1450 solid elements are set enrichment shape function for the aim of simulating cracking behavior. The numerical simulation responses are essentially in accordance with the actual lining damaging forms, especially including a complete evolutionary process of lining spalling. This work demonstrates that the serious lining damaging behaviors are directly caused by a combination of insufficient thickness lining and cavity around the surrounding rocks. Ultimately, specific maintenance work is design based on the construction deficiencies, and that is confirmed as an efficient, time-saving and safe maintenance method in the operational railway tunnel.