• Title/Summary/Keyword: Maintenance Process

Search Result 2,271, Processing Time 0.05 seconds

A Study on the Optimum Control of Wheel for Coach Car (객차용 차륜 최적관리 연구)

  • 이찬우;허현무
    • Proceedings of the KSR Conference
    • /
    • 2002.05a
    • /
    • pp.404-410
    • /
    • 2002
  • In this study, we have analyzed the optimum control of wheel for coach car in maintenance process to grasp the problem relating to this coach's wheel exchanged. So, these problems brought about decrement maintenance cost. This study were deliberated to solve problems concerning maintenance process of wheel exchanged and wheel specification in rolling stock workshops of KNR. Here, we describe some results.

  • PDF

Intelligent Fault Diagnosis System for Enhancing Reliability of Coil-Spring Manufacturing Process

  • Hur Joon;Baek Jun Geol;Lee Hong Chul
    • Journal of the Korea Safety Management & Science
    • /
    • v.6 no.3
    • /
    • pp.237-247
    • /
    • 2004
  • The condition of the manufacturing process in a factory should be diagnosed and maintained efficiently because any unexpected disorder in the process will be reason to decrease the efficiency of the overall system. However, if an expert experienced in this system leaves, there will be a problem for the efficient process diagnosis and maintenance, because disorder diagnosis within the process is normally dependent on the expert's experience. This paper suggests a process diagnosis using data mining based on the collected data from the coil-spring manufacturing process. The rules are generated for the relations between the attributes of the process and the output class of the product using a decision tree after selecting the effective attributes. Using the generated rules from decision tree, the condition of the current process is diagnosed and the possible maintenance actions are identified to correct any abnormal condition. Then, the appropriate maintenance action is recommended using the decision network.

A Study on the New Rolling Stock Vehicle Maintenance Technology and Discussion on Quality Assurance Measures (신규 도입차량 유지관리 기술과 품질보증 대책에 대한 고찰)

  • Choi, Seog-Jung;Kim, Moon-Hong;Kim, Bong-Rae
    • Proceedings of the KSR Conference
    • /
    • 2011.10a
    • /
    • pp.27-37
    • /
    • 2011
  • Currently, in the course of introducing rolling stocks, RAMS standard and management by system engineering method apply to rolling stock system. Technical elements and results applied in system introduction phase are just used in acquisition stage, and these are not applied to the standard in railway site. Therefore, it is difficult to apply to standardized technology and quality assurance measure. Due to the establishment of the EU, railway operation system is internationalized and the international railway standards are being discussed in various ways. In addition, standardization is expanded from manufacture to operation and maintenance. It is to provide consistent standard in quality, cost calculation of maintenance technology, maintenance technology and quality assurance in case of international railway safety incidents. Therefore, this study is to find technology, quality and cost management model to be used for choosing railway-operation guidance by considering how technologies & quality have changed in system life cycle, compared with estimated standards, based on the technologies & quality-related result in the process of getting new rolling stocks and management guidance for operation & maintenance process.

  • PDF

A Preventive Maintenance Scheduling Model of the Cluster Tool (클러스터 툴의 예방유지보수 스케줄링 모형)

  • Lee, Hyun;Park, You-Jin;Hur, Sun
    • IE interfaces
    • /
    • v.25 no.1
    • /
    • pp.127-133
    • /
    • 2012
  • This paper considers the preventive maintenance scheduling problem of the cluster tool which is one of the most important manufacturing equipments in the next-generation semiconductor production environment. We define a random process that expresses the successive amount of chemicals accumulating inside the tool. Based on the renewal theory, we find the expected value and probability distribution of the time that the amount of accumulated chemicals exceeds a predetermined level. For a given probability that the accumulated chemicals exceeds the predetermined level we present a method to obtain the number of chamber operations to perform the preventive maintenance of that chamber. In addition, a method to get the preventive maintenance schedule for the whole cluster tool is presented. A numerical example is provided to illustrate our method.

Electronic Document Automation System Model for Improving Productivity in maintenance work - in Inspection Process of Construction Equipment Maintenance - (정비작업의 생산성 향상을 위한 전자문서자동화시스템 모형 - 건설장비 정비작업을 중심으로 -)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
    • /
    • v.19 no.3
    • /
    • pp.49-58
    • /
    • 2017
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and POP(Point of Production) terminal through electronic document server and electronic pen, bluetooth receiver and form paper in disassembly and process inspection works. The proposed model shows that the new method by electronic document automation system can more efficiently perform to reduce processing time for maintenance work, compared with the current approach by handwritten processing system. It is noted in case of the method by electronic document automation system that the effects of proposed model are as follows; (a) While the processing time per equipment for maintenance by the current method was 300 minutes, the processing time by the new method was 50 minutes. (b) While the processing error ratio by the current method was 20%, the error ratio by the new method was 1%.

A Study on the Effect of Maintenance Organization over Maintenance Performance Index : Based on Paper Industry (보전조직이 보전성과지표에 미치는 영향에 관한 연구 : 제지산업을 중심으로)

  • Ku, Sung Tae;Kim, Chang Eun
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.39 no.6
    • /
    • pp.599-608
    • /
    • 2013
  • This study is intended to propose optimal maintenance organization to process industry, especially paper industry by analyzing maintenance organization of paper industry and finding out how the maintenance organization and the allocation of maintenance resources influence maintenance performance indices here in this paper. In this study, we analyzed the maintenance organization in detail and studied correlation between maintenance organization and equipment failure rate for the major top six domestic paper-mills in market share. According to the study, the maintenance organization has been changed in accordance with its business environment, but its performance was different by both the allocation way of maintenance resources and the structure of maintenance organization. For paper industry, whose availability is the most important key index that determines the success or failure of a business, it turns out to be the most effective strategy that operates the combination maintenance combined central maintenance with area maintenance and allocates the maintenance resources mainly for preventive maintenance. In particular, it turned out to be that there is the strong positive correlation between the rate of shift workers and the equipment failure rate. The results of this study is not limited to paper industry, but expandable to other industry. So it is expected that the direction of the maintenance organization would be given to the company which is struggling to improve its availability.

Preventive Maintenance Plan of Power System Unit Considering Imperfect Maintenance (불안전한 유지보수를 고려한 전력 설비의 예방 정비 계획)

  • Byeon, Yoong-Tae;Kim, Hyung-Jun;Kim, Jin-O;Kim, Hyung-Chul
    • Proceedings of the KIEE Conference
    • /
    • 2007.11b
    • /
    • pp.328-330
    • /
    • 2007
  • Recently, the research of PM (Preventive Maintenance) method on the RCM(Reliability-Centered Maintenance) of the system equipment is being actively advanced for a few years. The state of the power equipment is maintained like the states of the between 'as good as new ones' and 'as bad as old ones' by imperfect Maintenance that implies the life decrease of the equipment by frequent breakdown, the error of maintenance process, and so on. So, the Maintenance method considering the real case has to reflect Imperfect maintenance than perfect maintenance. This paper suggests the Preventive Maintenance method by using Quasi - Renewal Theory for the gas turbine equipment as deliberating the imperfect maintenance for the real cases.

  • PDF

A Bridge Transported Bilateral Force-Reflecting Servo-Manipulator for Maintenance of Nuclear Pyroprocessing Equipment

  • Park, B.S.;Jin, J.H.;Ko, B.S.;Lee, J.K.;Yoon, J.S.
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2005.06a
    • /
    • pp.2226-2230
    • /
    • 2005
  • The Advanced Spent Fuel Conditioning Process (ACP), which is a pre-disposal treatment process for spent fuel is being developed at the Korea Atomic Energy Research Institute (KAERI). The ACP equipment is operated in an intense radiation field as well as in a high temperature. Thus, the equipment is designed in consideration of the remote handling and maintenance. This paper describes a Bridge Transported Bilateral Force-Reflecting Servo-Manipulator (BTSM) system, which is being developed to overcome the limitation of access that is a drawback of the mechanical Master-Slave Manipulators (MSMs), which are mounted on the ACP hot cell wall for the operation and the maintenance of the ACP equipment. The BTSM system was manufactured and temporally installed at the mockup to test its performance. The manufactured BTSM system will be installed at the ACP hot cell on June 2005 after the accomplishment of the performance test. The BTSM system consists of four components: a transporter with a telescoping tubeset, a slave manipulator, a master manipulator, and a remote control system. This system will highly increase the volume of coverage for the operation and maintenance of the ACP equipment.

  • PDF

Equipment Maintenance Environment Based on Field-Data of Root Industry by Manufacturing-Field Analysis (뿌리산업 제조현장 체계분석 및 데이터 기반 설비보전 환경구축)

  • Kim, Dong-Hong;Song, Jun-Yeob
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.34 no.1
    • /
    • pp.19-22
    • /
    • 2017
  • This paper describes the efficient equipment maintenance that can offer the exact time for repair and change of component in root industry. A conventional method offered the fixed time for repair and change of component because the method is based on early guarantee specification of the component. However the operating condition of manufacturing field is often under worse condition than early guarantee condition for high productivity. So, most components can't use until early guarantee time due to the operation of various different condition. Therefore we suggest the useful method for efficient equipment-maintenance by manufacturing-field analysis and feedback database. For this, the classification of root industry and related equipment is performed and then the detail classification of the process and component for equipment maintenance. And the monitoring module is also designed to gather data for feedback process and the environment is basically implemented for aging and reliability test.

BASIC RESEARCH FOR BUILDING EDUCATIONAL FACILITY MAINTENANCE PROCESS - FOCUSING ON DAEJEON METROPOLITAN CITY -

  • Jung-Whan Oh;Chun-Kyong Lee ;Mi-Hye Lee ;Tae-Keun Park
    • International conference on construction engineering and project management
    • /
    • 2005.10a
    • /
    • pp.1203-1207
    • /
    • 2005
  • At this point of time that it is required to improve educational environment and the function of educational facilities as well as interests on educational facility business is increasing, it is actual situation that unsystematic maintenance of educational facility is not being able to cope with the change caused by introducing the 7th curriculum. Also, in spite of enormous career in maintenance work, the function is not properly performed because of unsystematic management. In case of educational facility manager, he parallels performing general administrative work and facilities maintenance work not as a maintenance expert but as a member of administration office. So there are difficulties in performing maintenance work, and systematic maintenance work cannot be expected because of lacking maintenance manual. Therefore, in this research, I would like to investigate and analyze the status of educational facilities and to elicit the point of issue as a basic research to save maintenance expenses and to make pleasant educational environment.

  • PDF