• 제목/요약/키워드: Maintenance Process

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시스템의 상태를 고려한 발전설비의 예방 유지보수 계획 수립 (Scheduling of Preventive Maintenance for Generating Unit Considering Condition of System)

  • 신준석;변융태;김진오;김형철
    • 전기학회논문지
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    • 제57권8호
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    • pp.1305-1310
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    • 2008
  • Traditional maintenance planning is based on a constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is desirable to be scheduled by RCM(Reliability-Centered Maintenance) evaluation. The main objective of RCM is to reduce the maintenance cost, by focusing on the most important functions of the system and avoiding or removing maintenance actions that are not strictly necessary. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by the stepwise Markov model in detail. Also, because the system is not continuously monitored, the inspection is considered. In case study, simulation results about RCM will be shown using the real historical data of combustion turbine generating unit in Korean power systems.

Visualization and Analysis of Remote Operation involved in Advanced Conditioning Process

  • Yoon, Ji-Sup;Kim, Sung-Hyun;Song, Tai-Gil
    • 한국방사성폐기물학회:학술대회논문집
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    • 한국방사성폐기물학회 2004년도 Proceedings of the 4th Korea-China Joint Workshop on Nuclear Waste Management
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    • pp.205-219
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    • 2004
  • The remote operation of the Advanced Spent Fuel Conditioning Process (ACP) is analyzed by using the 3D graphic simulation tools. The ACP equipment operates in intense radiation fields as well as in a high temperature. Thus, the equipment should be designed in consideration of the remote handling and maintenance. As well as suitable remote handling and maintenance technology needs to be developed along with the design of the process concepts. To develop such remote operation technology, we developed the graphic simulator which provides the capability of verifying the remote operability of the ACP without fabrication of the process equipment. In other words, by applying virtual reality to the remote maintenance operation, a remote operation task can be simulated in the graphic simulator, not in the real environment. The graphic simulator will substantially reduce the cost of the development of the remote handling and maintenance procedure as well as the process equipment, while at the same time developing a remote maintenance concept that is more reliable, easier to implement, and easier to understand.

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보전비용 증가와 생산량 감소를 고려한 공정평균이동 모형 (A Process Mean Shift Model Considering The Increasing Maintenance Cost and The Decreasing Production Volume)

  • 이도경
    • 융합정보논문지
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    • 제11권3호
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    • pp.125-131
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    • 2021
  • 모든 장비는 지속적인 사용에 의해 공정의 생산성과 경제성은 감소한다. 그러므로 일정 시점에서는 공정평균이동 문제라는 설비에 대한 예방보전이 필요하다. 설비의 보전시기를 결정함에 있어, 우리는 기존 연구에서 부분적으로 진행되어 온 보전모형들을 확장하고 통합함으로써 다양한 상황이 발생하는 생산 현장을 반영한 보전모형을 제시하고자 한다. 이를 구현하기 위해 제품규격은 상하한의 양쪽을 설정했으며, 적합품에 대해 품질손실함수를 도입했다. 마모수준에 대한 공정분산은 상수가 아닌 함수로 설정했으며, 특히 제품생산량과 보전비용에 있어서는 마모수준에 대한 함수를 개발하여 적용했다. 이로써 본 연구는 현장의 다양한 공정에 대부분 적용할 수 있는 보전모형이 될 것으로 생각한다. 추후 연구에서는 보전모형을 구성하는 부적합비용, 품질손실비용, 보전비용에 더하여 제품판매로 인한 수익 항목을 추가한 전체 수익 최대화 문제로 전개할 수 있을 것이며, 크게는 본 연구의 모형에 고장률을 도입한 보전모형으로의 확장도 생각해 볼 수 있을 것이다.

Towards attaining efficient management of berth maintenance in Saudi Arabian Industrial Ports

  • Mohammed E. Shaawat;Abdullah Binomar;Abdulaziz S. Almohassen;Khalid Saqer. Alotaibi;Mahmoud Sodangi;Ahmad Aftab
    • Structural Monitoring and Maintenance
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    • 제10권1호
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    • pp.25-42
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    • 2023
  • Despite the significance of ports as critical economic infrastructure, the berth facilities usually deteriorate due to heavy loading, unloading, aging, environmental weather conditions, marine growths, and lack of efficient maintenance management. Marine berths require proactive maintenance management to limit deterioration and defects as no berth facility is maintenance-free. Thus, delay in carrying out maintenance work for the marine berths can be devastating to the operational process involving ship entry, loading, and unloading operations. The aim of this research is to coordinate both operations work, and maintenance works that take place inside the berth of a local industrial port in Saudi Arabia, by developing a novel framework that integrates both works without affecting the efficiency and functionality of the berth. The study focused on defining the operational process of the port and identifying the elements with direct and indirect effects. In addition to determining the priority for the entry of ships inside the berth, it also identified the factors involved in designing a framework that included maintenance work as a component of the monthly berth occupancy schedule. By applying a mathematical model, a framework was established, which includes all the important elements of the process. As a result of the mathematical method formulation process, a database was designed that organizes and coordinates the operations of all berths within the port. This creates time to carry out the required maintenance work monthly as well as ease of coordination with the contractors responsible for the implementation of those works.

신뢰성에 관한 고찰 (A Study on Reliability)

  • 이근희
    • 산업경영시스템학회지
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    • 제2권2호
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    • pp.1-4
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    • 1979
  • In order to cope with the violent environment of surrounding enterprises, development of new products, advance to other industry field, unification or abolition of factories and rationlization of labor are needed. But production process being made quality and using process after shipment are the things that we have to think about, first of all and to practice always. Insurance problem of reliability, that is, the positive quality maintenance that has being presented many debate issues recently, will be studied. The accident of nuclear power-plant in America, in connection with reliability maintenance and human engineering, will be analyzed. But as its accident details is not announced, in this study, it is a sort of method of methodology to be studied this paper rather than studying the fact of the accident. Therefore this study will be done as follows, For reliability study. 1. Investigation of problems. 2. Quality maintenance activity and reliability maintenance activity 3. Reliability acquisition in production process, 4. Reliability maintenance after shipment. 5. Conclusion. In addition to stating above, it is sure that liberalization of trade, interchange between nations and strengthening of international competition ability, etc. need high quality. But possibility that quality maintenance or reliability aquisition needs understanding and cooperation of consumer, will be stated.

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기계화사단 정비대대 능력 평가에 관한 연구 (A Study on the Evaluation of Maintenance Capability for A Maintenance Battalion in the Mechanized Division)

  • 백종찬;강성진
    • 한국국방경영분석학회지
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    • 제22권1호
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    • pp.142-155
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    • 1996
  • In this research, our objective is to develop a model which could evaluate the maintenance capability for a maintenance battalion in the mechanized division. To analyze the maintenance system, we obtained various data related to maintenance capability and described the maintenance process as a network type. This network type model is then translated to SLAM-II network model to simulate the system. The simulation model can be operated by using appropriate input data and simulation results are obtained. The simulation model can be applied in various way. Through the simulation we could find the bottle neck point in the maintenance process. Also the maximum capability of maintenance with on hand asset and the wartime supportability can be evaluated. The mode provides sensitivity analysis by changing various imput data such as the number of repairmen, repair time, failure rate and so on.

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스마트 워크를 이용한 항공기 부품 관리 방안 연구 -항공기 타이어를 중심으로- (A Study on Aircraft Part Management using Smart Work)

  • 이두용;송영근;장정환;이창호
    • 대한안전경영과학회지
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    • 제13권3호
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    • pp.209-215
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    • 2011
  • Currently, 10% of the domestic aircraft accidents and 9% of delays and cancellations were generated due to poor maintenance. Aircraft maintenance work is divided into works in material warehouse and in hangar. In material warehouse, the problem in aircraft maintenance work is occurred when the serial number of parts are identified and entered. In hangar, work order are duplicatively written. In addition, the maintenance information is not shared and then work order is wrong delivered. In this study, we analyzed the maintenance process and the informations that occurs in the material warehouse and hangar for large airline company to solve the problems. And serial numbers are replaced by QR code. And documented work order and manual are handled using the tablet PC. In conclusion, this paper studied smart work of maintenance process about tire parts. We expect to improve the inefficiency of identification of serial number and total maintenance time is reduced by real-time information sharing.

교육환경개선사업 공간단위 업무프로세스 개선방안 (Improvement Plan of Educational Facilities Maintenance based on Space Level)

  • 배창준;박상헌;조동현;구교진
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.72-73
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    • 2019
  • As the physical functions of school buildings and the changes in the functions of educational facilities due to social change are increasing, the demand for fundamental and long-term measures for the maintenance of educational facilities is expanding. However, depending on the function of the facility, the maintenance work has been carried out only when it is directly related to the safety problem, or when the request of the school facility manager is requested, rather than supporting preventive maintenance. In this study, we investigate the maintenance process of educational facilities and propose a method to manage the maintenance process of the educational facilities in the unit of space for establishing an efficient maintenance management system.

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Analysis of Remote Operation involved in Spent Nuclear Fuel Conditioning Process using its Virtual Mockup

  • Yoon, Ji-Sup;Kim, Sung-Hyun;Song, Tai-Gil
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.840-845
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    • 2004
  • The remote operation of the Advanced Spent Fuel Conditioning Process (ACP) is analyzed by using the 3D graphic simulation tools. Since the spent nuclear fuel, which is a high radioactive material, is processed in the ACP, the ACP equipment is operated in intense radiation fields as well as in a high temperature. Thus, the equipment is operated in a remote manner and should be designed with consideration for the remote handling and maintenance. Also suitable remote handling technology needs to be developed along with the design of the process concepts. For this we developed a graphic simulator, which provides the capability of verifying the remote operability of the ACP without the fabrication of the process equipment. In other words, by applying virtual reality to the remote maintenance operation, a remote operation task can be simulated in the graphic simulator, not in the real environment. The graphic simulator will substantially reduce the cost of the development of the remote handling and maintenance procedure as well as the process equipment, while at the same time developing a remote maintenance concept that is more reliable, easier to implement, and easier to understand.

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Integrating Machine Reliability and Preventive Maintenance Planning in Manufacturing Cell Design

  • Das, Kanchan;Lashkari, R.S.;Sengupta, S.
    • Industrial Engineering and Management Systems
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    • 제7권2호
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    • pp.113-125
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    • 2008
  • This paper presents a model for designing cellular manufacturing systems (CMS) by integrating system cost, machine reliability, and preventive maintenance (PM) planning. In a CMS, a part is processed using alternative process routes, each consisting of a sequence of visits to machines. Thus, a level of 'system reliability' is associated with the machines along the process route assigned to a part type. Assuming machine reliabilities to follow the Weibull distribution, the model assigns the machines to cells, and selects, for each part type, a process route which maximizes the overall system reliability and minimizes the total costs of manufacturing operations, machine underutilization, and inter-cell material handling. The model also incorporates a reliability based PM plan and an algorithm to implement the plan. The algorithm determines effective PM intervals for the CMS machines based on a group maintenance policy and thus minimizes the maintenance costs subject to acceptable machine reliability thresholds. The model is a large mixed integer linear program, and is solved using LINGO. The results point out that integrating PM in the CMS design improves the overall system reliability markedly, and reduces the total costs significantly.