• Title/Summary/Keyword: Main bearing

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Design Methodology of Main Bearing Cap by a Finite Element Analysis (베어링 캡 유한 요소 해석 설계 방법)

  • Yang, Chull-Ho;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.80-86
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    • 2009
  • Main bearing cap is one of the essential structural elements in internal combustion engine. Main bearing cap guides and holds the crankshaft, withstanding the full combustion and inertia loads of the engine. A seamless design methodology using FEA has been proposed to produce a reliable design of main bearing cap. A Levy's thick cylinder model was applied to calculate the contact pressure between bearing shell and housing bore. A calculated contact pressure at housing bore is within the allowed limit comparing with that from bearing shell model. An adequate FEA model was suggested to obtain reliable solutions for the durability of main bearing cap. 3D global model consists of engine bulkhead, main bearing cap, and bolts. Sub-model consisting of cap and part of bolts is used to get detailed solution of main bearing cap. A very careful contact modeling practice is needed to resolve the convergence problems frequently encountering during combined geometric and material non-linear problems. A proposed methodology has been applied to the main bearing cap model successfully and obtained reliable stress results and fatigue safety factors.

Load Characteristics of Engine Main Bearing : Comparison Between Theory and Experiment

  • Cho, Myung-Rae;Oh, Dae-Yoon;Ryu, Seung-Hyuk;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1095-1101
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    • 2002
  • The load characteristics of engine main bearing are very important in the design of crankshaft and engine block. The stiffness of crankshaft and block, or the optimal dimension of the bearing can be determined according to the load level. This paper presents the load characteristics of engine main bearing. Two components of the main bearing load are measured during engine firing and motoring. The vertical and horizontal load components are measured by using the dynamic load cell mounted in each main bearing cap bolt. The measured main bearing loads are compared with calculated results by using the statically determinate method. The theoretical results, provided in this study, agreed well with the experimental results. The presented results are very useful for achieving optimal design of engine.

Large-scale pilot test study on bearing capacity of sea-crossing bridge main pier pile foundations

  • Zhang, Xuefeng;Li, Qingning;Ma, Ye;Zhang, Xiaojiang;Yang, Shizhao
    • Geomechanics and Engineering
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    • v.7 no.2
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    • pp.201-212
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    • 2014
  • Due to the sea-crossing bridge span is generally large and main pier pile foundations are located in deep water and carry large vertical load, sea-crossing bridge main pier pile foundations bearing mechanism and load deformation characteristics are still vague. Authors studied the vertical bearing properties of sea-crossing bridge main pier pile foundations through pilot load tests. Large tonnage load test of Qingdao Bay Bridge main pier pile program is designed by using per-stressed technique to optimize the design of anchor pile reaction beam system. Test results show that the design is feasible and effective. This method can directly test bearing capacity of main pier pile foundations, and analysis bearing behaviors from test results of sensors which embedded in the pile. Through test study the vertical bearing properties of main pier pile foundation and compared with the generally short pile, author summarized the main pier pile foundations vertical bearing capacity and the main problem of design and construction which need to pay attention, and provide a reliable basis and experience for sea-crossing bridge main pier pile foundations design and construction.

The Effect of Oil Pressure Fluctuation on the Engine Lubrication System (엔진 윤활 시스템에서 오일 압력 변동의 영향)

  • 윤정의;전문수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.44-50
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    • 2002
  • The connecting rod big-end bearing is one of the most heavily loaded components of the lubrication system of high-speed combustion engines. The supply oil flow has to pass to the main bearing and the rotating crankshaft before entering the connecting rod bearing. It is common knowledge that the centrifugal forces due to the crankshaft rotation influence the oil flow to connecting rod bearing through the oil supply bore, especially, when the oil supply system to the connecting rod bearing has a 180$^{\circ}$circumferential groove via a single drilling in the crankshaft. In this case, it should be confirmed that the groove oil pressure in the main bearing is sufficient to overcome these centrifugal forces. For the purpose, the dynamic oil pressure before entering oil supply bore to the connecting rod bearing was measured instead of averaged oil pressure in main gallery. Experimental test results show that the dynamic oil pressure in the oil groove was more useful than that of main gallery. And it was also found that the oil pressure fluctuation in the groove was sensitively affected by the reduction of the main bearing clearance.

A study on the Effects of the Bearing Parameters on the Main Spindle Design of Machine Tool (공작기계 주축설계에 영향을 미치는 베어링 파라미터에 관한 연구)

  • Yeo, Eun Gu;Kim, Yeop Rae;Han, Gang Geun;Park, Myeon Ung;Yu, Heon Il;Lee, Yong Sin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.119-119
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    • 1998
  • The purpose of this study is to investigate the effects of operation factors of a typical main spindle system on the efficiency of machine tool. In this study. both static and dynamic analysis of typical main spindle system of the machine tool are performed using a finite element method. These finite element results are then used to predict the bearing stiffness. the amount of heat generation as well as the bearing life in the spindle system. Effects of material type of ball-bearing. bearing-lubricant type and main spindle bearing preload are examined.

The Influence of Main Bearing Stiffness on the Gearbox of 3 Point Suspension Wind Turbine Drive Train (메인 베어링 강성이 풍력발전기용 3점 지지 드라이브 트레인의 기어박스에 미치는 영향)

  • Nam, Ju Seok;Nam, Yong Yun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.278-286
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    • 2015
  • The effects of the main bearing stiffness combined with vertical non-torque force on the input load and shaft deflection of a gearbox were investigated for the three-point suspension drive train of a wind turbine. A finite element analysis model for the drive train was studied experimentally, and its applicability to the present study was verified. The results show that, as the main bearing stiffness is increased, the input load of the gearbox decreases, whereas the input shaft deflection increases. The stiffness component for the pitch moment has the largest influence on the gearbox input load. Although the gearbox life increases at a higher main bearing stiffness, the economic efficiency and durability of the entire drive train system should also be considered in the selection of the main bearing stiffness.

A Study on the Bearing Parameters Effect on Main Spindle Design of Machine Tool (주축 설계에 영향을 미치는 베어링 파라미터에 관한 연구)

  • 한강근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.94-100
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    • 1997
  • The purpose of this study is to investigate the effects of operation factors of a typical main spindle system on its efficiency. Among important factors, material type of ball-bearing, bearing-lubricant type and main spindle bearing preload are taken into considered.

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Design and Analysis of Main Bearing Assembly for Thermal Power Plant's Ventilation Equipment (화력발전소 통풍설비의 Main Bearing Assembly 설계 및 해석)

  • Ryu, Hyeong-Ryong;Cho, In-Ho;Kim, Seong-Gwan;Jeon, Seong-Il;Pyoun, Young-Sik
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.129-138
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    • 2013
  • Constant airflow should be kept in order to operate a constant-fired boiler of thermal power plants. Main Bearing Assembly Unit which rotates the ventilation fan does very important role to maintain constant airflow. However, the demand to the output of power is getting increased while the quality level of coal is getting worse than the initial level of design criteria. Especially cost wise operation considering increasing output and the difficulty to supply good quality coal drive increasing supply of low quality coal. As a result, the service life of Main Bearing Assembly is getting shorter till 2~3 years which is just a half of the life of original design. In this study, what causes to shorten the service life of Main Bearing Assembly Unit is analyzed through the reverse engineering and analysis and how to improve the service life more than two times to current situation is explained.

Lubrication Analysis of the Grooved Journal Bearing Lubricated with Pressurized High Temperature Water (고온/고압 환경 하에서 물로 윤활되는 그루브 저어널 베어링의 윤활 해석)

  • 이재선;박진석;김종인
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.105-108
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    • 2002
  • Specially designed grooved journal bearings are installed in the main coolant pump for SMART (System-integrated Modular Advanced ReacTor) to support radial load on the rotating shaft. The canned motor type main coolant pumps are arranged vertically on the reactor vessel and filled with circulating primary coolant which is pure water. The main coolant pump bearings are lubricated with this coolant without any other external lubricant supply. Because lubricating condition is too severe for this bearing to generate proper hydrodynamic film, investigation of lubrication characteristics of the journal bearing is important to satisfy life constraint of whole pump system, and the results will be applied to the analysis of dynamic characteristics of the shaft system. The bearing is made of silicon graphite which has self$.$lubricating effect. A lubrication analysis method is proposed for this vertically grooved journal bearing in the main coolant pump of SMART, and lubricational characteristics of the bearings are examined in this paper.

Numerical Analysis on the Oil Film Behavior of Engine Main Bearing Considering Dilution of Diesel Fuel (경유 혼입을 고려한 엔진 메인 베어링의 유막거동에 관한 수치적 연구)

  • Kim, Han-Goo
    • Tribology and Lubricants
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    • v.26 no.4
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    • pp.240-245
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    • 2010
  • This paper describes the influence on engine main bearing behavior of the oil film when the fuel is diluted on a diesel engine equipped with DPF system. Oil film pressure and the thickness is calculated in accordance to the fuel dilution. The calculation is based on the numerical analysis of the engine main bearing. As a result, the engine oil viscosity decreased as the fuel dilution increased. This led the increment of the maximum oil thickness pressure. Verification of the minimum oil film thickness settlement by the engine gas pressure and the fuel dilution was confirmed. Destruction possibility of the engine main bearing was foreseen when the engine speed was 2000 rpm with the fuel dilution 15% and the 5W40 engine oil.