• Journal of the Korean Society for Aviation and Aeronautics
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• v.20 no.4
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• pp.50-56
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• 2012

Rotor system is a very important part which produce lift, thrust and control force in helicopter. Component of rotor system must have structural integrity for applied load. The estimation of structural integrity is regarded greatly as important in aerospace field. In this study, the process of structural analysis performed for bearingless main rotor system of helicopter. The composite flexbeam and torque tube of bearingless main rotor are very thick, so 3D layered soild elements of MSC.PATRAN were used to get the finite element analysis results. To estimate structural integrity, non-linear static analysis considering geometric non-linearity is performed. In addition, detailed finete element analysis and non-linear static analysis are performed to consider the stress concentration for fitting effect and contact surface. The estimation process of structural integrity for bearingless main rotor system of helicopter may help the design.

• Journal of Korean Society for Quality Management
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• v.47 no.3
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• pp.401-415
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• 2019

Purpose: When the SURION Aircraft operated in the fields, cracks are found in PU(polyurethane) Strip on main rotor blade. This study has been conducted to explain PU(polyurethane) Strip crack phenomenon of SURION main rotor blade and to propose useful solution of it by experimental method. Methods: This study considered a lot of factor because the SURION is operated at severe environment. This study investigated the influence of temperature, thermal shock, paint and primer process, PU Strip material, primer material. Results: The results of this study are as follows; The primer process was most excellent influence. The Application of primer having a brittleness caused by a crack of PU Strip. Other factors have influenced on the PU Strip, but they can not be controlled because they are related to the SURION's operating environment. Conclusion: The Quality of PU Strip on SURION main rotor blade was improved through removing the primer process. Finally, the reliability of main rotor blade was guaranteed through improving the quality of PU Strip.

• 한국전산유체공학회:학술대회논문집
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• 2009.04a
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• pp.31-38
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• 2009

In the present study, viscous flow calculations of helicopter main rotor system in forward flight were made by using an unstructured hybrid mesh solver. Each rotating blade relative to the cartesian frame was simulated independently by adopting unstructured overset mesh technique. For the validation of the present method, calculations for the Caradonna-Tung non-lifting forward flight and the AH-1G main rotor system in forward flight were made. Additional computation was made for the UH-60A rotor in forward flight. Reasonable agreements were obtained between the present results and the experiment.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.923-928
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• 2007

The rattle noise originated from the oil-pump system was issued in developing an engine. In this paper, the major concerning factors for rattle noise are analyzed and the NVH developing process is summarized. The main factors are the tip clearance of inner/outer rotor, the clearance between oil pump housing and rotor guide and the rotor mass. Also, the optimization for oil-pump rotor whine noise is performed. The main factors of the rotor whine are the profile of the rotor, the oil pressure and the shape of oil route. This paper will present the design guidelines of the engine oil-pump system.

• Journal of the Korea Institute of Military Science and Technology
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• v.8 no.3 s.22
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• pp.33-41
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• 2005

This paper describes the conceptual design of medium size helicopter rotor system. Based on assumed design requirements, trade-off study for rotor configuration has been conducted in terms of rotor tip speed, disk loading, blade area, solidity, etc for estimated primary mission gross weight. For the main rotor, four-blade and five-blade rotors are studied with the conventional tail rotor. The performance analysis for baseline configuration is conducted using a helicopter performance analysis program. The analysis shows design results satisfy the design requirements.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.2
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• pp.203-210
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• 2012

The main rotor control system is an important structural part of a helicopter that manages the thrust and control force of the helicopter. The main rotor control system consists of a swashplate assembly, scissor assembly, pitch rod assembly, guide, etc. The main rotor control system must endure various loads, such as the thrust and control force, and must meet the optimized fatigue safety life. The rotating swashplate is an important structure influenced by the pitch rod load and rotating scissor load. In this paper, the accuracy of a result about the rotating swashplate part of the main rotor control system is proven through comparison between fatigue test and FEM results. Based on this result, we estimate the lifetime and deduce the fatigue safe lifetime.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2011.04a
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• pp.484-489
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• 2011

In this paper, it was described the current technology status of bearingless rotor hub system for helicopter which is one of major rotor hub system. Also, a conceptual study on the new bearingless rotor hub system of helicopter was described. First, the advantages and disadvantages of major helicopter rotor hub system are described in comparison to each other types of rotor hub system. The unique characteristics of bearingless rotor hub system are described compared to other types of rotor hub systems. Next, the main function, role and characteristics of the sub-components of bearingless rotor hub system are described. Recent helicopters which adopt this bearingless rotor hub system are described and introduced. This conceptual study shows that double-H sectional construction and rectangular construction of flexbeam are the most effective candidates of this new bearingless rotor system. This bearingless rotor hub system can be used for 7,000lbs class helicopter. Now, a further trade-off study will show.

• Journal of Mechanical Science and Technology
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• v.15 no.2
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• pp.152-159
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• 2001

In this paper it is intended to set-up a sound model of the 60,000rpm 100kW prototype APU gas turbine rotor-bearing system, and particularly to investigate the influences of the tie shaft on the rotordynamic characteristics of the entire APU gas turbine rotor-bearing system, employing the dual shaft model. Firstly, a mock-up APU rotor has been constructed to test and verify the model. Analytical natural frequency results have agreed with the corresponding modal test ones to within 5% difference. Then, the rotordynamic characteristics of the prototype APU rotorbearing system have been investigated. Natural vibration and unbalance response analyses results have shown that the inner tie shaft resonance can cause high enough vibration of the outer main rotor shaft. This could be a concern as the rotor journals operate on very thin air film at high speed. It is concluded as a conservative design practice that the inner tie shaft should be explicitly modeled in the rotordynamic analysis of the APU rotor-bearing system.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.22 no.4
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• pp.352-357
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• 2012

The ground resonance instability of a helicopter with bearingless main rotor hub were investigated. The ground resonance instability is caused by an interaction between the blade lag motion and hub inplane motion. This instability occurs when the helicopter is on the ground and is important for soft-inplane rotors where the rotating lag mode frequency is less than the rotor rotational speed. For the analysis, the bearingless rotor was composed of blades, flexbeam, torque tube, damper, shear restrainer, and pitch links. The fuselage was modeled as a mass-damper-spring system having natural frequencies in roll and pitch motions. The rotor-fuselage coupling equations are derived in non-rotating frame to consider the rotor and fuselage equations in the same frame. The ground resonance instabilities for three cases where are without lead-lag damper and fuselage damping, with lead-lag damper and without fuselage damping, and finally with lead-lag damper and fuselage damping. There is no ground resonance instability in the only rotor-fuselage configuration with lead-lag damper and fuselage damping.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1136-1141
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• 2008

The helicopter rotor system generates lift, thrust, maneuvering force and moment to the helicopter with the torque and pitch control force transferred from the main rotor hub/control. And the tail rotor system generates the thrust for yaw axis control of the helicopter with the torque and pitch control force transferred from the tail rotor hub/control. Ground whirl test shall be performed to verify the compliance of requirement performance test and dynamic test of rotor blade and hub/control. This paper describes a design of whirl tower test facility for helicopter rotor system test and evaluation. Design results are summarized and compared with design requirements.