• Title/Summary/Keyword: Main Control Valve

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A design and simulation of a hydraulic control valve in transmission (트랜스 미션에 유압식 콘트롤밸브의 설계와 시뮬레이션)

  • 곽희성
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.167-174
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    • 1997
  • In this paper, the mathematical model of the hydraulic control valve is formulated, that is, this dynamic modeling which includes the motion equations and continuity equations can analyze the dynamic characteristics of the hydraulic control valve. The control valve for the transmission has the Over Speed Protection to protect a hydraulic travel motor. Therefore, this simulation shows the over speed protection and researches the main design parameters. The results of the computer simulation were assured through the experiment. From the comparison between both results, it is shown that this simulation program is useful and effective.

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Analysis and Design of a Main Starting Valve Using Independence Axiom (독립공리를 이용한 메인 스타팅 밸브의 분석 및 설계)

  • Bae, Tae-Sung;Park, Soo-Chul;Park, Sang-il;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.7-13
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    • 2010
  • Main starting valve is one of the main parts in the control system of diesel engines, purposed for starting main engines. It is composed of ball valve, check valve, actuator, etc. The design axioms provide a general framework for design methodology. Two axioms are independence axiom and information axiom. These axioms can be applied to all design process in a general way. The first axiom is introduced to analyze and evaluate the design of a main starting valve. The design parameters(DPS) are determined sequentially by considering the independence axiom. For the structural design of a main starting valve, the strength is calculated by using finite element method. In addition, the strength of its actuator piston is evaluated.

Basic Design for Development of IMV for MCV (MCV용 IMV개발을 위한 기초설계)

  • Huh, Junyoung;Jung, Gyu Hong
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.49-56
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    • 2018
  • Construction machinery is used to improve productivity in civil engineering work and construction work, and it is a lengthy operation, and consumes considerable fuel to cope with large loads. As a result, productivity and fuel consumption of the construction machine become the main deciding factors. In the hydraulic system of the excavator, the main control valve is the most critical position for control. The flow distribution for control performance is achieved by the metering orifice, that causes critical energy loss. To improve this, we propose a combination of a three port proportional pressure reducing valve and a poppet type flow control valve as an IMV to replace the existing spool type MCV. To validate the proposal, we analyze static characteristics by modeling mathematically, and analyze dynamic characteristics. Simulation using the AMESim software on the regeneration circuit of the boom cylinder up-down operation, verifies the energy-saving effect compared to the existing MCV when IMV is used.

A Study on Flow Control Logic Valve - Static Characteristics of Proportional Poppet Type Logic Valve - (유량제어 로직 밸브에 관한 연구 ( 비례 파핏형 로직 밸브의 정특성 ))

  • Lee, Il-Yeong;Jeong, Yong-Gil;O, In-Ho
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.26 no.2
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    • pp.213-217
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    • 1990
  • This study suggests a new type flow control logic valve which have grooves on the main poppet valve. The grooves connect oil supply port to pilot chamber and the oil passages made by the grooves are designed to vary in proportion to the displacement of the main poppet valve. From analytical formulations on the hydraulic circuit including the flow control valve, equations on the characteristics of the valve were obtained. In the experiment, the relationships between valve displacement and flow rate to the load side, and the variations of flow rate to the load side according to the variation of load pressure were investigated. From the experimental and numerical results, it was ascertained that the flow control valve designed in this study had excellent characteristics on proportional control and remote control.

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A study on performance improvement of position control system in hydraulic cylinder for heavy construction machinery (건설기계용 유압실린더 위치 제어시스템의 성능개선에 관한 연구)

  • 한석재;박성환;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1450-1454
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    • 1996
  • Even though digital control type high speed solenoid valve is a little inferior to analog control type servo valve and proportional control valve in performance, it is cheap and has secure performance against pollutant and simple control circuit. But high speed solenoid valve is hardly used for heavy machinery instead of servo valve or proportional control valve that is used in severe condition because the valve itself is small capacity and it shows wide dead zone during on-off control and chattering of hydraulic cylinder by chattering of pressure. It is desirable to use low-priced and strong pollutant resistant high speed solenoid valve for obtaining reliability of operation from severe working condition because it isn't necessary to acquire response characteristic of high frequency when we consider the characteristic of heavy machinery operation. In this study, PWM control algorithm for pilot pressure control of large capacity pilot operating valve will be used for precision position control of heavy machinery hydraulic cylinder. Not only cost reduction of main control valve but also high reliability of heavy machinery in severe condition can be obtained by using this pilot operating spool valve with high speed solenoid valve.

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A Study on the Efficiency of a Load Sensing Main Control Valve Using SimulationX (SimulationX를 이용한 부하 감지형 메인 컨트롤밸브의 효율에 관한 연구)

  • Kim, Dong Myoung;Lee, Jung Min;Jung, Won Jee;Jang, Joo Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.87-95
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    • 2016
  • In this study, we develop a model of an open center and load-sensing system and for a main control valve to analyze system characteristics and efficiency using SimulationX. In order to analyze the operating characteristics of the pressure and flow of the main control valve of an open center system, a test was performed at each port. The reliability of the model was confirmed by comparing the similarity of the analysis results with the test results before analyzing the operating characteristics of the system. Development of the load sensing main control valve was performed by adding a flow sharing valve and a notched shape to the open center system based on it's the proven reliability. The authors performed the simulation under the same load conditions in order to compare the efficiency of the systems. Additionally, the combined operation performance was investigated by means of analyzing the characteristics of flow distribution under different load conditions.

Opening Characteristics of a Main Oxidizer Shut-off Valve at Different Valve Inlet Pressures (밸브 입구 압력 변화에 따른 연소기 산화제 개폐밸브 열림 특성)

  • Hong, Moongeun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.10
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    • pp.801-807
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    • 2020
  • Opening characteristics of a main oxidizer shut-off valve at different valve inlet pressures have been experimentally investigated. The pilot pressure at the moment of the valve opening increases linearly with increasing the valve inlet pressure and the increased pilot pressure reduces the valve travel time. As the pilot pressure increases at the moment of valve opening, the time to start opening the valve is delayed resulting in increasing the valve opening time. With the increment of the valve inlet pressure, the valve opening time is mainly determined by the time required for the pilot pressure to start opening the valve. Therefore the design of a pilot gas supply system can readily control the valve inlet pressure at the valve opening as well as the amount of oxidizer supplied to a combustion chamber during the engine startup.

Development of a Two-Step Main Oxidizer Shut-off Valve (2단계 개방 연소기 산화제 개폐밸브 개발)

  • Hong, Moongeun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.8
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    • pp.704-710
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    • 2017
  • The supply of the liquid oxygen into a rocket combustor is simply controlled by the 'on' and 'off' positions of a main oxidizer shut-off valve. However, the partially opened position of a three-position valve can control and optimize the engine start transients by regulating the liquid oxygen flow rate during the start-up of the engine. In this paper, the design and performances of a three-position pneumatic poppet valve, which is intended to be employed in liquid rocket engines, have been presented.

A Study on the Hydraulic Simulation of Automatic Excavation System (자동굴삭시스템을 위한 굴삭기 유압부 시뮬레이션에 관한 연구)

  • Kwon, Soon-Kwang;Lee, Hong-Seon;Lee, Chang-Don;Yang, Soon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.984-989
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    • 2008
  • Hydraulic excavators have been one of the most popular devices in the various industries for construction, forestry and agriculture etc. Because the excavators generally work in poor environment, the various organizations study to automate those. In this paper, a hydraulic simulation for evaluation of automatical excavation system is presented. It is using the AMESim based on the 1.5 ton excavator with fixed displacement pumps, and operated by signals those control pilot pressure to spools of the main control valve. The main control valve is regarded that only consists of boom, arm and bucket. This simulation program is expected to apply to evaluation of the controller for automatic excavation system and to estimate of effect in accordance with change of some components or parameter.

A Study on the Analysis and Development of Proportional Pressure Control Valve for Vehicle Active Suspension System via Hydraulics Actuator (유압 액추에이터를 고려한 능동 현가장치용 비례압력제어밸브의 해석과 개발)

  • 윤영환;장주섭;최명진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.111-121
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    • 2000
  • Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

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