• Title/Summary/Keyword: Magneto-Rheological fluid

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Suppression of tension variations in hydro-pneumatic riser tensioner by using force compensation control

  • Kang, Hooi-Siang;Kim, Moo-Hyun;Bhat Aramanadka, Shankar S.;Kang, Heon-Yong;Lee, Kee-Quen
    • Ocean Systems Engineering
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    • v.7 no.3
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    • pp.225-246
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    • 2017
  • Excessive dynamic-tension variations on the top-tensioned risers (TTRs) deteriorate the structural integrity and cause potential safety hazards. This phenomenon has become more remarkable in the development of deep-water fields with harsher environmental loads. The conventional prediction method of tension variations in hydro-pneumatic tensioner (HPT) has the disadvantage to underestimate the magnitude of cyclic loads. The actual excessive dynamic tension variations are larger when considering the viscous frictional fluid effects. In this paper, a suppression method of tension variations in HPT is modeled by incorporating the magneto-rheological (MR) damper and linear-force actuator. The mathematical models of the combined HPT and MR damper are developed and a force-control scheme is introduced to compensate the excessive tension variations on the riser tensioner ring. Numerical simulations and analyses are conducted to evaluate the suppression of tension variations in HPT under both regular- and irregular-wave conditions for a drilling riser of a tensioned-leg platform (TLP). The results show that significant reduction of tension variations can be achieved by introducing the proposed system. This research has provided a theoretical foundation for the HPT tension control and related structural protection.

Safe Arm Design with MR-based Passive Compliant Joints and Visco-elastic Covering for Service Robot Applications

  • Yoon Seong-Sik;Kang Sungchul;Yun Seung-kook;Kim Seung-Jong;Kim Young-Hwan;Kim Munsang
    • Journal of Mechanical Science and Technology
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    • v.19 no.10
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    • pp.1835-1845
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    • 2005
  • In this paper a safe arm with passive compliant joints and visco-elastic covering is designed for human-friendly service robots. The passive compliant joint (PCJ) is composed of a magneto-rheological (MR) damper and a rotary spring. In addition to a spring component, a damper is introduced for damping effect and works as a rotary viscous damper by controlling the electric current according to the angular velocity of spring displacement. When a manipulator interacts with human or environment, the joints and cover passively operate and attenuate the applied collision force. The force attenuation property is verified through collision experiments showing that the proposed passive arm is safe in view of some evaluation measures.

Control Performance Evaluation of MR Brake Depending on Durability (MR 브레이크의 내구성에 따른 제어성능평가)

  • Kim, Wan Ho;Park, Jhin Ha;Yang, Soon Yong;Shin, Cheol Soo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.660-666
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    • 2016
  • This paper presents performance comparison results of magneto-rheological (MR) brake in the sense of wear characteristics. To create wear circumstance, the brake is operated in 100 000 cycles by DC motor. To make wear test in same design parameters such as the radius of the housing, ferromagnetic disc and gap size, small sample of stainless are inserted in housing of MR brake. The performances of brake are compared between the initial stage (no wear) and 100 000 revolution cycles operated stage (wear). At each circumstance, torque of the brake is measured and compared by applying step current and sinusoidal control input. The controller used in this work is a simple, but effective PID controller. It is demonstrated that the wear behavior is more obvious as the operating cycle is increased in the torque control process.

Performance Analysis with Different Tire Pressure of Quarter-vehicle System Featuring MR Damper (MR 댐퍼를 장착한 1/4차량의 타이어 공기압에 따른 성능분석)

  • Sung, Kum-Gil;Lee, Ho-Guen;Choi, Seung-Bok;Park, Min-Kyu;Park, Myung-Kyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.3
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    • pp.249-256
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    • 2010
  • This paper presents performance analysis of a quarter-vehicle magneto-rheological(MR) suspension system with respect to different tire pressure. As a first step, MR damper is designed and manufactured based on the optimized damping force levels and mechanical dimensions required for a commercial mid-sized passenger vehicle. After experimentally evaluating dynamic characteristics of the manufactured MR damper, the quarter-vehicle MR suspension system consisting of sprung mass, spring, tire and the MR damper is constructed in order to investigate the ride comfort. After deriving the equations of the motion for the proposed quarter-vehicle MR suspension system, vertical tire stiffness with respect to different tire pressure is experimentally identified. The skyhook controller is then implemented for the realization of quarter-vehicle MR suspension system. Ride comfort characteristics such as vertical acceleration RMS and weighted RMS of sprung mass are evaluated under various road conditions.

A Study on High-output MR (Magneto-rheological) Brake for Tension Control (장력제어용 고출력 MR 브레이크)

  • Park, Jung-Ho;Kim, Jin-Gyu;Youn, Dong-Won;Ham, Sang-Yong;Noh, Jong-Ho;Yoo, Jin-San
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1422-1427
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    • 2007
  • MR fluid is a suspension of micrometer-sized magnetizable particles in silicon oil and a functional fluid whose apparent viscosity can be controlled by the applied magnetic field strength. In this paper, a rotary brake using MR fluid called MR brake for tension control of precision machinery such as roll-to-roll printing machinery is presented. First, to obtain the higher performance than conventional powder brake, a MR brake with a modified rotor shape is newly designed and analyzed using FEM. Second, the prototype of MR brake is fabricated with the optimized structural parameters and an experimental apparatus is constructed. Then, basic characteristics of the MR brake are investigated with the different MR fluids. Finally, the validity of the developed MR brake is verified through the comparison with the conventional powder brake.

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A Study on The Vibration Attenuation of a Driver Seat Using an MR fluid Damper

  • Park, Chan-Ho;Ahn, Byeong-Il;Jeon, Do-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.111.6-111
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    • 2001
  • A seat suspension system with a controlled MR(Magneto Rheological) fluid damper is introduced to improve the ride quality and prevent the health risk of a driver compared to conventional seats. The system locates between a seat cushion and base, and is composed of a spring, MR fluid damper and controller. The MR fluid damper designed in valve mode is capable of producing a wide range of damping force according to applied currents. In experiments, a person was sitting on the controlled seat excited by a hydraulic system. The skyhook control, continuous skyhook control and relative displacement control were applied and the continuous skyhook control improved the vibration suppression by 36.6%.

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Friction and Wear Characteristics of Magneto-rheological Fluid Depend on Surface Coated by DLC and PTFE (DLC와 PTFE표면코팅에 따른 자기유변유체의 마찰 마모 특성)

  • Zhang, Peng;Lee, Kwang-Hee;Lee, Chul-Hee;Choi, JongMyong
    • Tribology and Lubricants
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    • v.31 no.2
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    • pp.62-68
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    • 2015
  • A magnetorheological (MR) fluid is a smart material whose rheological behavior can be controlled by varying the parameters of the applied magnetic field. Because the damping force and shear force of an MR fluid can be controlled using a magnetic field, it is widely employed in many industrial applications, such as in vehicle vibration control, powertrains, high-precision grinding processes, valves, and seals. However, the characteristics of friction caused by iron particles inside the MR fluid need to be understood and improved so that it can be used in practical applications. Surface process technologies such as polytetrafluoroethylene (PTFE) coatings and diamond-like carbon (DLC) coatings are widely used to improve the surface friction properties. This study examines the friction characteristics of an MR fluid with different surface process technologies such as PTFE coatings and DLC coatings, by using a reciprocating friction tester. The coefficients of friction are in the following descending order: MR fluid without any coating, MR fluid with a DLC coating, and MR fluid with a PTFE coating. Scanning electron microscopy is used to observe the worn surfaces before and after the experiment. In addition, energy dispersive X-ray spectroscopy is used to analyze the chemical composition of the worn surface. Through a comparison of the results, the friction characteristics of the MR fluid based on the different coating technologies are analyzed.