• Title/Summary/Keyword: Magnetic abrasive

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The Interal Finishing Characteristics of Non-ferromagnetic Pipe Polished by Magnetic Abrasive Machining(II) (자기연마법에 의한 비자성 파이프 내면의 연마특성(II))

  • Park, W. K.;Rho, T. W.;Seo, Y. I.;Choi, H.;lee, J. C.;Cheong, S. H.;Chae, S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.960-963
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    • 2001
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, another method of magnetic abrasive machining in which the N and S magnetic poles are vibrated and a workpiece is rotated only is tried in a non-ferromagnetic pipe(SUS304), and its finishing characteristics is experimental results, it is found that the vibration effects of magnetic poles on the finishing characteristics are large in internal finishing.

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A Study on the Ultra-precision Machining of National Standard Electrode by the Magnetic-Electrolytic-Abrasive Polishing System (자기전해 가공시스템에 의한 국가 표준원기의 초정밀 표면 가공에 관한연구)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.137-142
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    • 1996
  • Magnetic-electrolytic-abrasive polishing system(MEAPS) was developed for machining national standard electrode and its finishing characteristics was analyzed. The paper describes the operational principle of MEAP system by experimental results. The finishing characteristics and optimal finishing condition for national standard electrodes were experimented and analyzed. As a result, MEAPS can improve straightness as well as surface roughness.

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Tool Geometry Optimization and Magnetic Abrasive Polishing for Non-ferrous Material (공구형상 최적화 및 비자성체의 자가연마 특성 연구)

  • Kim, Sang-Oh;You, Man-Hee;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.313-320
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    • 2010
  • The magnetic abrasive polishing (MAP) process is used to achieve the nano-meter grade polishing results on flat or complicated surface. In previous study, polishing the stainless steel plate which is a non-magneto-material was tried. To polish non-magneto-materials using the MAP process was very difficult because the process was fundamentally possible by the help of a magnetic force. Therefore, it had lower efficiency than magneto-materials such as SM45C. In this study, optimization for tool geometry of the MAP was performed to improve the magnetic force between tool and workpiece. Moreover, a permanent magnet was installed below the non-magneto-material to improve the magnetic force. And then the design of experiments was carried out to evaluate the effect of the MAP parameters on the polishing results.

A Study on Automatic Finishing for Die & Mold Surface Using Magnetic Abrasive Polishing (자기연마법을 이용한 금형면의 다듬질 가공자동화 연구)

  • 이용철;안제정박;중천위웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.97-101
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    • 1995
  • This paper describes a new surface finishing process which uses magnetic abrasive polishing. This is applied to automatic finishing of die & mold surface. Nowadays, most of die & mold meanufaturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the surface finishing of die & mold must be done by hand work of well-skilled workers. Though many attempts were tried in the past 15 years to eliminate this hand work, the automatic finishing of die & mold surface with 3D curvature has not been achieved yet. New magnetic abrasive finishing process is thought as one of the possible methods for the automation of 3D surface finishing. In order to improve the grindability of the method, ultra-high speed and 5-axis machining was introduce. The magnetic abrasive polishing which has adopted these methods was confirmend to improve the efficiencyof die & mold surface finishing.

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The Magnetic Finishing Characteristics of Pipe Inside Polished by Slurry Circulation System (슬러리 순환방식을 이용한 파이프 내면의 자기연마특성)

  • Park, Won-Kyou;Choi, Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.38-44
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    • 2004
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of non-ferromagnetic pipe. In this paper, an abrasive slurry circulation system was designed and manufactured. As a result, it was found that a fine inner surface of pipe was available by the use of these machining methods. The basic machining characteristics of pin-type magnetic tools were analyzed experimentally. In addition, the experimental results show that pin-type magnetic tools have more machining efficiency than Iron particles as magnetic tools.

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A Study on Surface Magnetic Abrasive Polishing (자기연마장치를 이용한 폴리싱)

  • 류한선;고태조;김희술;이상욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1836-1839
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    • 2003
  • This paper describes the surface polishing characteristics of a flat and free surface ferromagnetic substance(SM45C) that magnetic abrasive polishing processed. The effects of the various working factors on the surface roughness are clarified by experiments respectively, such as magnetic flux density. rotation speed of magnetic head. working gap, feed rate of workpiece. diameter of magnetic abrasives. and shape of workpiece. On the basis of these experiments, the polishing mechanism is discussed and the characteristics of the polishing process are described. In addition, it is found experimentally that die & mold surfaces are also polished precisely by this process

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The Magnetic Finishing Characteristics of Non-ferromagnetic Pipe Inside Polished (비자성 파이프 내면기 자기연마특성에 관한 연구)

  • Park Won Kyou;Rho Tae Woo;Choi Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.74-80
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    • 2004
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, the finishing process of a non-ferromagnetic pipe by a static magnetic field method is introduced and its finishing characteristics is discussed with effective factors by various experiments. From these experimental results, it is found that the magnetic abrasives inserted in the pipe are arranged according to the magnetic force line. Through the experimental, it is possible to estimate the proper supply volume of the abrasive, which in proportional to the diameter of pipe.

Development of Magnetic Abrasive Jet Machining System for Precision Internal Polishing of Circular Tubes (원형관의 내면정밀가공용 순환식 자기입자분사가공 시스템 개발)

  • 강윤희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.24-29
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    • 1995
  • A recently developed finishing process using rotating magnetic field is known to be very efficient for the finishing of parts such as vacuum tube, sanitary tube, etc., which are difficult to be finished by the conventional finishing methods as they are generally curbed tubes. But, the finishing system using rotating magnetic field have the defect that is the cross section of workpiece only circle because of internal rotating tool. Therefore, new finishing process of the workpieces which cross section are not circle is important and required. magnetic abrasive jet machining is a new concept finishing process. It is the precision internal finishing method using working fluid mixed with magnetic abrasives, which is jetted into the internal surface of tube. And magnetic poles are equipped on external surface of tube. In this study new concept finishing process or, magnetic abrasive jet machining system was developed. machining condition was predicted using simulation and some characteristics of the finishing process was analyzed.

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