• Title/Summary/Keyword: Magnetic Bearings

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An Intelligent CAD System for Development of Controllers of Active Magnetic Bearings

  • Jang, Seung-Ho;Kim, Chang-Woo
    • Journal of Mechanical Science and Technology
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    • v.15 no.8
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    • pp.1108-1118
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    • 2001
  • The purpose of this study is to establish a CAD (Computer Aided Design) system for research and development(R&D) of a new product. In the R&D process of a new product, the design objects are frequently redesigned based on the experimental results obtained with prototypes. The CAD/CAE systems (which is based on computer simulation of physical phenomena) are effective in reducing the number of useless prototypes of a new product. These kinds of conventional CAD/CAE systems do not provide a function to reflect the experimental results to the redesign process, however. This paper proposes a methodology to establish the CAD system, which possesses the engineering model of a designed object in the model database, and refines the model on the basis of experimental results of prototype. The blackboard inference model has been applied to infer model refinement and redesign counterplan by using insufficient knowledge of R&D process of new products.

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Analysis of Dynamic Characteristics of A High-speed Milling Spindle Due to Support Stiffness of Drawbar (고속주축의 드로우바 지지조건에 따른 동특성 해석)

  • 노승국;박종권;경진호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.484-487
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    • 2003
  • In designing AMBs (active magnetic bearings) for high-speed spindle system, the shaft is usually assumed as a rigid rotor. For automatic tool change process, there should be a tool clamping system with drawbar using spring or hydraulic force, and the drawbar in the spindle can be in various condition of support during design and manufacturing error. In this paper, the modal characteristics of drawbar in high-speed milling spindle system due to supporting stiffness between drawbar and shaft are analyzed by numerical method. The result shows enough stiff supports must be provided between shaft and drawbar to prevent occurring drawbar vibration lower than the natural frequency of 1$\^$st/ bending mode of spindle.

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Forced Vibration Analysis of the Hard Disk Drive Spindle Systems (하드디스크 드라이브 회전축계의 강제진동해석)

  • Lim, Seung-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1601-1608
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    • 2000
  • This paper is concerned with the forced flexural vibration analysis of hard disk drive (HDD) spindle systems with multiple thin disks, supported by two ball bearings based on the finite element model. This is the extension of the previous work which analytically modeled every system component taking into account its structural flexibility and also the centrifugal stiffening effect especially for the disks. Among the end results, the forced time response is expectedly useful for the vibration control of the spindle itself or the position servo control of the magnetic head. On the other hand, the steady state responses such as the frequency response function and the unbalance response are useful for system identification. Futhermore, through a coordinate transformation the equations of motion is also derived with respect to the inertial frame for convenient analyses of certain classes.

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Hydraulic Force and Impeller Evaluation of a Centrifugal Heart Pump

  • Timms, D.L;Tan, A.C.C;Pearcy, M-J;Mcneil, K;Galbraith, A
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.2
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    • pp.376-381
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    • 2004
  • A rig was constructed to test the performance characteristics and compare the hydraulic forces exerted on a centrifugal type artificial heart impeller. A conventional shaft. seal and bearing system. while driven by a small electric motor. supported the impeller which was separated from the pump casing by a six degree of freedom force transducer (JR3 Ine). Radial (x. y) and axial (z) hydraulic forces were recorded and compared. At physiological operating conditions. the results indicate that the double entry/exit centrifugal pump encounters a smaller radial force and significantly reduced axial thrust. These experimental results are valuable in the design of a magnetic bearing system to suspend the impeller of a centrifugal artificial heart pump. This experimental technique may also be applied to evaluate the required capacity and predict the lifetime of contact bearings in marine pumps.

Rotordynamic design of a turbogenerator supported by air foil bearings (공기포일베어링에 지지된 터보제너레이터의 회전체동역학적 설계)

  • Kim, Y.C.;An, K.Y.;Park, M.R.;Park, J.Y.;Choi, B.S.;Lee, A.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.271-276
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    • 2006
  • This paper shows the rotordynamic characteristics of a turbo-generator for a BOP of a fuel cell system. The rotor-bearing system consists of magnetic shaft and compressor-turbine shaft, and the two shafts are connected by spline coupling and supported by oil free air foil bearing. Preliminary design according to several parameter is considered in detail. Static and dynamic characteristics of the AFB are estimated by the soft elasto-hydrodynamic analysis technique and the perturbation method. The results of the natural frequencies, mode shape, and unbalance response analysis are presented.

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Rotational Design of the Superconductor Flywheel Energy Storage System (플라이휠 에너지 저장시스템의 회전 설계)

  • Nam, Gueng-Hyun;Choi, Hyo-Sang;Sung, Tae-Hyun;Han, Young-Hee;Lee, Jeong-Pill;Han, Sang-Chul
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.907-908
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    • 2006
  • The energy storage systems are being widely researched for the electric power. The operations running in a vacuum chamber mainly consists of a composite flywheel rotor, superconductor bearings, a motor/generator and its controller. Among composed the apparatus, the floating magnet bearing consists of the ring-type permanent magnets with epoxy resin impregnation for reinforcement and surface protection. In order to storage as much energy as possible, the flywheel is supposed to be rotated with very high speed. The magnetic field is analyzed by using the Maxwell 2D/3D for the simulations.

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Steady State Analysis of Magnetic Head Slider at Ultra Low Clearance (마그네틱 헤드 슬라이더의 極小 空氣膜에 대한 定常狀態 解析)

  • 장인배;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.764-770
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    • 1989
  • This paper analyze the steady state performance of a self-acting air lubricated slider bearing in hard disk/head system. Modified Reynolds' equation is derived from the steady state compressible Navier-Stokes equation, under slip-flow conditions. Finite difference technique and numerical procedure are described by using Newton-Raphson iteration method to slove the non-linear equations. These techniques are applied to conventional slider bearings and the effects of molecular mean free path(MMFP) for a recording surface of hard disk are shown. The calculation procedure developed here, wide applicabilities in practical head design procedures, and converges rapidly.

Design and Analysis of High Speed Motor/Generator for 5kWh Flywheel Energy Storage System (5kWh급 플라이휠 에너지 저장장치용 초고속 전동발전기의 설계 및 특성해석)

  • Jang, S.M.;Cho, H.W.;Lee, S.H.;Ryu, D.W.
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.1051-1053
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    • 2003
  • Flywheel Energy Storage System (FESS) consists of a high-speed flywheel with an integral motor/generator suspended on magnetic bearings and in an evacuated housing. Permanent magnet (PM) machines as the FESS motor/generator are a popular choice. since there are no excitation losses which mean substantial increase in the efficiency. In this paper, the basic design and the steady-state performances of a permanent magnet synchronous high speed motor/generator for FESS are presented.

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Stiffness Evaluation of High Temperature Superconductor Bearing Stiffness for 10 kWh Superconductor Flywheel Energy Storage System (10 kWh급 초전도 플라이휠 베어링의 강성 평가)

  • Park, B.J.;Jung, S.Y.;Lee, J.P.;Park, B.C.;Kim, C.H.;Han, S.C.;Du, S.G.;Sung, T.H.;Han, Y.H.
    • Progress in Superconductivity
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    • v.11 no.1
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    • pp.57-61
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    • 2009
  • A superconductor flywheel energy storage(SFES) system is mainly act an electro-mechanical battery which transfers mechanical energy into electrical form and vice versa. SFES system consists of a pair of non-contacting High Temperature Superconductor (HTS) bearings with a very low frictional loss. But it is essential to design an efficient HTS bearing considering with rotor dynamic properties through correct calculation of stiffness in order to support a huge composite flywheel rotor with high energy storage density. Static properties of HTS bearings provide data to solve problems which may occur easily in a running system. Since stiffness to counter vibration is the main parameter in designing an HTS bearing system, we investigate HTS bearing magnetic force through static properties between the Permanent Magnet(PM) and HTS. We measured axial / radial stiffness and found bearing stiffness can be easily changed by activated vibration direction between PM and HTS bulk. These results are used to determine the optimal design for a 10 kWh SFES.

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Experimental Evaluation of Levitation and Imbalance Compensation for the Magnetic Bearing System Using Discrete Time Q-Parameterization Control (이산시간 Q 매개변수화 제어를 이용한 자기축수 시스템에 대한 부상과 불평형보정의 실험적 평가)

  • ;Fumio Matsumura
    • Journal of KSNVE
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    • v.8 no.5
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    • pp.964-973
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    • 1998
  • In this paper we propose a levitation and imbalance compensation controller design methodology of magnetic bearing system. In order to achieve levitation and elimination of unbalance vibartion in some operation speed we use the discrete-time Q-parameterization control. When rotor speed p = 0 there are no rotor unbalance, with frequency equals to the rotational speed. So in order to make levitatiom we choose the Q-parameterization controller free parameter Q such that the controller has poles on the unit circle at z = 1. However, when rotor speed p $\neq$ 0 there exist sinusoidal disturbance forces, with frequency equals to the rotational speed. So in order to achieve asymptotic rejection of these disturbance forces, the Q-parameterization controller free parameter Q is chosen such that the controller has poles on the unit circle at z = $exp^{ipTs}$ for a certain speed of rotation p ( $T_s$ is the sampling period). First, we introduce the experimental setup employed in this research. Second, we give a mathematical model for the magnetic bearing in difference equation form. Third, we explain the proposed discrete-time Q-parameterization controller design methodology. The controller free parameter Q is assumed to be a proper stable transfer function. Fourth, we show that the controller free parameter which satisfies the design objectives can be obtained by simply solving a set of linear equations rather than solving a complicated optimization problem. Finally, several simulation and experimental results are obtained to evaluate the proposed controller. The results obtained show the effectiveness of the proposed controller in eliminating the unbalance vibrations at the design speed of rotation.

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