• 제목/요약/키워드: Magnesium alloy

검색결과 562건 처리시간 0.027초

크롬 프리 세륨 용액에 의한 AZ31 마그네슘 합금의 화성 피막에 대한 특성 평가 (Characteristics of Conversion Coating of AZ31 Magnesium Alloy Formed in Chromium-Free Cerium-Based Solution)

  • 김명환;이동욱;곽삼탁;문명준
    • 한국표면공학회지
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    • 제49권1호
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    • pp.62-68
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    • 2016
  • A chromium-free Ce-based conversion coating formed by immersion in a solution containing cerium chloride and nitric acid on AZ31 magnesium alloy has been studied. The effects of acid pickling on the morphology and the corrosion resistance of the cerium conversion coating were investigated. The corrosion resistance of the conversion coating prepared on AZ31 Mg alloy after organic acid pickling was better than that of inorganic acid pickling. The morphology of the conversion-coated layer was observed using optical microscope and SEM. Results show that the conversion coatings are relatively uniform and continuous, with thickness 1.0 to $1.1{\mu}m$. The main elements of the conversion coating of AZ31 Mg alloy are Mg, O, Al, Ce and Zn by EDS analysis. The electrochemical polarization results showed that the Ce-based conversion coating could reduce the corrosion activity of the AZ31 Mg alloy substrates in the presence of chloride ions.

직교배열법에 의한 AZ31 마그네슘 합금의 마찰교반접합 특성 (Friction Stir Welding Characteristics of AZ31 Mg Alloy by Orthogonal Array)

  • 강대민;박경도;강정윤
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.16-21
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    • 2012
  • Magnesium alloy has been focussed as lightweight material owing to its high strength even though low density with aluminum alloy, titanium alloy and plastic material. Friction stir welding technique was performed by rotating and plunging a shouldered tool with a small diameter pin into the joint line between two butted plates and useful to join magnesium alloy. In this paper, the experiments of friction stir welding were done to investigate the joint characteristics of AZ31 magnesium alloy. For its evaluation, the orthogonal array method$(L_{27}(3^{13}))$ was applied with four factors of pin diameter, shoulder diameter, travel speed and rotation speed of tool and also three levels of each factor. Nine tools were worked through shoulder diameter of 9, 12, 15mm and pin root diameter of 3, 4, 5mm. In addition tensile tests were excuted for the assessment of mechanical properties for joint conditions. From the results, pin diameter, shoulder diameter, and rotating speed of tool influenced on the tensile strength meaningful, but welding speed did not influence on that by the variance analysis. Beside of that, optimum condition of tensile strength was estimated as following ; shoulder diameter:15mm, welding speed:200mm/min, rotating speed:200rpm.

AZ31 마그네슘의 집합조직변화와 압연특성 (Texture and Rolling Characteristics of AZ31 Magnesium Alloy)

  • 사이드무로드 아크라모프;김인수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.480-481
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    • 2008
  • The aim of this work is to compare the microstructure, the texture, of an AZ31 Mg alloy processed via cold rolling process. Initial AZ31 Mg alloy sheet samples with strong {0002} texture were cut along the angles of 12.5 and 25 degrees to normal direction (ND). These specimens were rolled in room temperature condition. The microstructure was characterized by optical microscopy and the texture was measured by X-ray diffraction.

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고온변형 중의 AZ80 마그네슘 합금의 미세조직 형성 거동에 미치는 변형속도의 영향 (Effect of Strain Rate on Microstructure Formation Behaviors of AZ80 Magnesium Alloy During High-temperature Deformation)

  • 박민수;김권후
    • 열처리공학회지
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    • 제33권4호
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    • pp.180-184
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    • 2020
  • The crystallographic texture plays an important role in both the plastic deformation and the macroscopic anisotropy of magnesium alloys. In previous study for AZ80 magnesium alloy, it was found that the main texture components of the textures vary with the deformation conditions at high temperatures. Also, the basal texture was formed at stress of more than 15-20 MPa and the non-basal texture was formed at stress of less than 15-20 MPa. Therefore, in this study, uniaxial compression deformation of AZ80 magnesium alloy was carried out at high temperature (stress of 15-20 MPa). The uniaxial compression deformation is performed at temperature of 723 K and strain rate 3.0 × 10-3s-1, with a strain range of between -0.4 and -1.3. Texture measurement was carried out on the compression planes by the Schulz reflection method using nickel filtered Cu Kα radiation. EBSD measurement was also conducted in order to observe spatial distribution of orientation. As a result of high temperature deformation, the main component of texture and its development vary depending on deformation condition of this study.

A Study on Effect of Temperature of Press Forging on AZ31 Magnesium Alloy

  • Hwang, Jong-Kwan;Kang, Dae-Min
    • 한국기계가공학회지
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    • 제3권1호
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    • pp.66-71
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    • 2004
  • Magnesium alloys have been widely used for many structural components of automobiles and aircraft because of high specific strength and good cast-ability in spite of hexagonal closed-packed crystal structure of pure magnesium. In this study, it is studied about the forming characteristics of press forging of AZ31 magnesium alloy by MSC/MARC in case of material having one boss and MSC/Supeiforge in case of material having multi-boss with heat transfer analysis during deformation at elevated temperature. For these results it is simulated about temperature distribution, strain distribution, and stress distribution of AZ31 Magnesium alloy. During the press forging, foot regions of bosses showed greater temperature rise than other areas of AZ31 sheet. Finally the plastic strain of AZ31 sheet did not remarkably vary with increasing temperature from 373 to 473K, while it significantly increased as the forming temperature increased from 473 to 573K, which is related with the change in micro-structures, such as dynamic re-crystallization occurring during the deformation process.

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건식플라즈마 표면처리법에 의한 마그네슘 합금의 내식특성 향상 (A Study on the Enhancement of Corrosion Resistance of Magnesium Alloy by Dry Plasma Process)

  • 윤용섭
    • 해양환경안전학회지
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    • 제17권2호
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    • pp.155-160
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    • 2011
  • 현재 지구온난화 등의 환경문제로 인해 각종 산업분야에서 정량화에 대한 요구가 증대되어 해양산업에도 그 수요가 증가하고 있는 실정이다. 따라서 본 연구에서는 차세대 경량화 재료인 마그네슘이 활용되기 위해서 반드시 극복해야할 가장 중요한 특성인 내식특성에 대하여 고찰하고, 그 내식특성 향상을 위한 마그네슘 박막의 Morphology나 결정배향성의 영향을 해명하고자 하였다. 실험결과로부터 제작한 Mg 박막의 전기화학적 내식특성은 Ar 가스압이 높은 조건에서 제작한 막일수록 내식특성이 우수하였다. 이러한 경향은 표면 및 단면의 Morphology와 결정배향성과의 상관관계를 통하여 설명 가능하였다.

레이저 열원을 이용한 마그네슘 합금의 용접성에 관한 연구 (III) - Pulsed Nd:YAG 레이저를 이용한 사형주조 마그네슘 합금의 맞대기 용접성 - (A Study on the Weldability of Magnesium Alloy by Laser Heat Source (III) - Butt Weldability of Sand Casting Magnesium Alloy using Pulsed Nd:YAG Laser -)

  • 김종도;이정한;이문용
    • Journal of Welding and Joining
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    • 제31권2호
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    • pp.57-62
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    • 2013
  • Magnesium has good castability and limited workability, so its products have been manufactured by almost casting processes. In this study, a pulsed Nd:YAG laser was used to butt-weld the sand casting magnesium alloys. And the effect of welding conditions such as peak power, pulse width, welding speed was evaluated in detail. As a result of this study, large underfill and plenty of spatter taken place under the conditions with high peak power. Thus, it is recommended to use low peak power and long pulse width to obtain good welds with deep penetration. It is also confirmed that the welding speed and pps(pulse per second) are directly connected at weld defects such as underfill, porosity.

AZ31 마그네슘 합금판재의 소성변형특성 (Plastic Deformation Characteristic of AZ31 Magnesium Alloy Sheet)

  • 박진기;;유봉선;김영석
    • 소성∙가공
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    • 제14권6호
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    • pp.520-526
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    • 2005
  • In recent years, there has been a growth of the manufacture and application of magnesium products because of its small specific gravity as well as its relatively high strength. However, there are so many studies to assure good formability because magnesium sheet alloy is difficult to form. In this study, uniaxial tensile and biaxial tensile tests of AZ31 magnesium sheet alloy with thickness of 1.2mm were performed at room temperature. Uniaxial tensile tests were performed until $7{\%}$ of engineering strain. Lankford values and stress-strain curve were obtained. Biaxial tensile tests with cruciform specimen were performed until the breakdown of the specimen occurs. The yield loci were calculated by application of plastic work theory. The results are compared with the theoretical predictions based on the Hill and Logan-Hosford model. In this study, Hill's 1979 yield function for the case of m=2.8 and Logan-Hosford yield function for the case of M=8 give good agreements with experimental results. However, next study will be performed at warm-temperature because the specimens are broken under the $0.5{\%}$ of equivalent strain at biaxial tensile test.

Mg-Al합금 분진의 폭발특성에 미치는 마그네슘 성분의 영향 (Influence of the Magnesium Content on the Explosion Properties of Mg-Al Alloy Dusts)

  • 한우섭;이근원
    • 한국가스학회지
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    • 제16권6호
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    • pp.1-6
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    • 2012
  • Mg-Al합금 분진의 마그네슘 성분 비율이 분진폭발특성에 미치는 영향을 알기 위하여 Siwek 20 L 구형 분진폭발시험장치를 사용하여 농도를 변화시키면서 실험적으로 조사하였다. 이를 위하여 체적평균입경이 $151{\sim}160{\mu}m$의 Mg-Al합금 분진을 사용하였다. 그 결과 Mg-Al합금에서의 Mg성분의 증가는 폭발하한농도의 감소와 최대폭발압력의 증가로 나타났다. 또한 Mg-Al합금의 최대폭발압력과 최대폭발압력상승속도는 주로 분진 농도에 의존하였다. 그러나 Mg-Al (40:60 wt%), Mg-Al (50:50 wt%) 및 Mg-Al (60:40 wt%)의 폭발지수(Kst)에 있어서, 마그네슘 성분의 증가에 따라서 폭발지수가 증가함을 알 수 있었다.

전열응고해석법을 이용한 마그네슘합금의 열전달계수 및 롤의 온도변화 측정 (Measurement of Heat Transfer Coefficient of Magnesium Alloy and Temperature Change of Roll using Heat Transfer Solidification Analysis Method)

  • 한창석;이찬우
    • 한국재료학회지
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    • 제32권9호
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    • pp.391-395
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    • 2022
  • Research is being actively conducted on the continuous thin plate casting method, which is used to manufacture magnesium alloy plate for plastic processing. This study applied a heat transfer solidification analysis method to the melt drag process. The heat transfer coefficient between the molten magnesium alloy metal and the roll in the thin plate manufacturing process using the melt drag method has not been clearly established until now, and the results were used to determine the temperature change. The estimated heat transfer coefficient for a roll speed of 30 m/min was 1.33 × 105 W/m2·K, which was very large compared to the heat transfer coefficient used in the solidification analysis of general aluminum castings. The heat transfer coefficient between the molten metal and the roll estimated in the range of the roll speed of 5 to 90 m/min was 1.42 × 105 to 8.95 × 104 W/m2·K. The cooling rate was calculated using a method based on the results of deriving the temperature change of the molten metal and the roll, using the estimated heat transfer coefficient. The DAS was estimated from the relationship between the cooling rate and DAS, and compared with the experimental value. When the magnesium alloy is manufactured by the melt drag method, the cooling rate of the thin plate is in the range of about 1.4 × 103 to 1.0 × 104 K/s.