• Proceedings of the KSME Conference
• /
• 2003.04a
• /
• pp.1148-1153
• /
• 2003

An adequate method for the prediction of machining errors is essential to improve productivity and product quality. But it is known that there is a remarkable difference between values calculated by conventional roughness model and measured values of actual machined surfaces under high efficient cutting condition. This paper introduces the theoretical analysis of characteristic lines of cut remainder to evaluate a geometrical surface roughness accurately. In this study, analytic equations of the characteristic lines are derived from the surface generation mechanism of ball end milling considering the actual trochoidal trajectories of cutting edges. The predicted results are compared with the results of conventional roughness model.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.628-631
• /
• 2003

This study describes a new mastless nano-fabrication technique of Pyrex 7740 glass using the combination of nanomachining by nano-indenter XP and HF wet etching. First, the surface of a Pyrex 7740 glass specimen was machined by using the nano-machining system, which utilizes the mechanism of the nano-indenter XP. Next, the specimen was etched by HF solution. After the etching process, the convex structure or deeper hole is made because of masking or promotion effect of the affected layer generated by nano-machining. On the basis of this interesting fact. some sample structures were fabricated.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2003.04a
• /
• pp.488-493
• /
• 2003

This paper presents new skill in tube-mill processing getting the increase in production efficiency and quality in response to the recent request of high grade pipe. In this study, researchers developed the method to improve the precision of pipe and tool life in tube-mill processing. Optimum tool shape is devised by analyzing various simulation and mechanism in cutting process. In order to verify the confidence of the proposed machining technology, it is applied to the real processing machinery in the field.

• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 1991.10a
• /
• pp.77-89
• /
• 1991

One of the important problems concerning the efficient operation of an automated manufacturing system is the flow control problem. Most research papers about scheduling and control of a FMS consider fabrication, machining and assembly independently. In this paper an effective flow control strategy for a FMS with an assembly subsystem which may be called FMAS (Flexible Machining and Assembly System) is designed using the operation-oriented and, combined Push and Pull control method. The flow control system to be described here could meet production demands with a minimum makespan while satisfying assigned due-dates and keeping a low volume of work-in-process at the same time. The control mechanism also considers machine failures and rush jobs.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.4 no.3
• /
• pp.39-44
• /
• 2005

With the development of high speed and accuracy machining, the micro-chips are formed in the machining process and broken particles are circulated with the cutting fluid. The surface roughness and accuracy of part are deteriorated because the metal particles included in the cutting fluid are embedded on machined surface. In this study, the influences of particles for the machined surface according to filtering degrees are evaluated and the embedding mechanism is suggested.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.8 no.4
• /
• pp.7-13
• /
• 2009

Five-axis laser cutting has great advantages when it is applied to 3-dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a dedicated CAM system based on UG-NX3 for 5-axis laser cutting machine. Two essential modules such as post-processor and cutting motion simulation was developed. The developed system was applied to cutting curve defined on 3-D workpiece in order to show the validity of the proposed methods.

• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.2
• /
• pp.132-139
• /
• 2001

In this research, we have developed a load/unload device capable of correcting the position automatically. Characteristic technologies such as compensation, control, guidance and communication have been modified and implemented on an existing electromagnetic guided AGV, helping to realize open system and distributed cooperation. We have applied the developed AGV with remote control and heterogeneous load/unload mechanisms in a machining system composed of various equipment such as machining centers, CMN and AS/RS and found that the AGV provided position error within $\pm$2mm.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.19 no.9
• /
• pp.2114-2121
• /
• 1995

Surface generation model of three types of endmills is introduced to analyse the cutting mechanism of an endmill more accurately. Superposition method is introduced to define the effective cusp including the effects of cutter mark. Through the comparison of three endmills, it is shown that the ball-nose endmill is superior to the ball endmill and the flat endmill for inclined milling process in 3-or 5-axis machining modes. By using the objective function minimizing the machining time, appropriate nose radius is selected for various cutter radiuses and cutter inclination angles.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.34 no.3
• /
• pp.35-40
• /
• 2011

5-axis laser cutting has great advantages when it is applied to three dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post-processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a motion simulator for 5-axis laser cutting machine with a nutating cutting head whose rotational axis is in an inclined plane. Two essential modules such as post-processor and cutting motion simulator was developed based on a commercial 3D CAD of UG-NX. The developed system was applied to three dimensional cutting products and showed the validity of the developed methods.

• Proceedings of the KSME Conference
• /
• 2001.06c
• /
• pp.202-206
• /
• 2001

Machine tool chatter is the self-excited vibration generated by chip thickness variation and severely degrades the quality of machined surface. The incidence of chatter is greatly affected by the dynamic characteristics of machine tool structure. Therefore, the cutting dynamics in the parallel machine tool is to be carefully studied considering the dynamic characteristics of parallel mechanism. In this paper, the vibration model of parallel machine tool is derived, in which the legs of the parallel mechanism are considered as spring-damper systems. The chatter stability charts for various machining parameters are examined with the example of the cubic parallel mechanism that is specially designed for machine tool use.