• Title/Summary/Keyword: Machining feasibility

검색결과 68건 처리시간 0.025초

5축가공을 위한 공구경로 및 자세 제어 기술 (The Control Technology of Cutter Path and Cutter Posture for 5-axis Control Machining)

  • 황종대;임은성;정윤교
    • 한국기계가공학회지
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    • 제10권2호
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    • pp.1-8
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    • 2011
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of cutter path and cutter posture at a cutter contact point. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various cutter paths, cutter postures types. Also, in order to increase the efficiency of 5-axis machining, it is necessary to minimize the cutter posture changes and create a continuous cutter path while avoiding interference. This study, by using an MC-space algorithm for interference avoidance and an MB-spline algorithm for continuous control, is intended to create a 5-axis machining cutter path with excellent surface quality and economic feasibility. finally, this study will verify the effectiveness of the suggested method through verification processing.

화학 기계적 미세 가공기술에 의한 버 최소화에 관한 연구 (A Study on The Burr Minimization by The Chemical Mechanical Micro Machining(C3M))

  • 이현우;박준민;정상철;정해도;이응숙
    • 한국정밀공학회지
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    • 제18권12호
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    • pp.177-184
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    • 2001
  • C3M(chemical mechanical micro machining) is applied for diminishing the size of burr and fabricating the massless patterning for aluminium wafer(thickness of 1${\mu}m$). It is difficult to perform the micro size machining with the radically increased shear stress. While the miniaturization and function-orientation of parts has been needed in the many field such as electronics, optics and medicine. etc., it is not enough to satisfy the industry needs in the machining technology. In this paper feasibility test of diminishing burr and fabricating maskless pattern was experimented and analyzed. In the experiment oxide layer was farmed on the aluminium with chemical reaction by ${HNO_3}$(10wt%), then the surface was grooved with tungsten carbide tool for the different condition such as the load and fred rate. The result was compared with the conventional machining to show the improvement of C3M with SEM for burr diminish and XPS for atomic existence, AFM for more precise image.

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레이져를 이용한 3차원 형상가공에 관한 연구 (Laser application in 3-D micromachining)

  • 윤경구;이성국;황경현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.75-78
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    • 1995
  • This paper presents the feasibility of laser ablation process in 3-D micro machining of MEMS (micro Electro Mechanical System)parts. The micro machining characteristics of polymer(Energy fluence, pulse repetition rate, number of pulse, ablation rate)are investigated and 3-D micro machined samples are demonstrated.

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머시닝센터의 신뢰성 분석 사례 (A Case Study on Reliability Analysis of Machining Center)

  • 이현용;박종권;송준엽
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.418-421
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    • 2001
  • For insuring and guaranteeing the quality and efficiency of machine tool from design phase, we studied the reliability analysis and design review method. We researched the feasibility study machining center with the proposed procedure and described the analysis outputs. From this study will contribute to guide and introduce the reliability design in developing and producing phase of high quality product.

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공작기계용 자동 측정 및 해석 시스템에 관한 연구

  • 박우열;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.228-232
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    • 1992
  • The integrated management system IMMC system) is developed for machining, measuring and checking by using IBM-PC under Borland C $\^$++/ environment. MMC system consists of following systems : DNC system, MascMC system (for measuring and checking) and MascCAM system : DNC system, MascNC system (for measuring and checking) and MascCAM system (for CAM). And some other modules support MMC system for practical usages. A vertical machining center equipped with FANUC 0MC is used for experiments. Feasibility of the system is confirmed by a large amount of experiments.

광학유리(BK7) 초정밀절삭의 실험적 연구 (An Experimental Study of Ultra-Precision Turning of Optical Glass(BK7))

  • 김민재;이준기;윤영곤;이현성;황연;김혜정;김정호
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.382-385
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    • 2011
  • There is an immense need to obtain nanometric surface finish on optical glass owing to the advantage of improved performance of the components. But owing to brittleness and hardness, optical glass is one of the materials that is difficult to ultra-precision turning. According to the hypothesis of ductile mode machining, regardless of their hardness and brittleness, will undergo a transition from brittle to ductile machining region below a critical undeformed chip thickness. Below this threshold, it is suggested that the energy required for plastic formation. Thus, plastic deformation is the predominant mechanism of material removal in machining these materials in this mode. An experimental study is conducted diamond cutting for machining BK7 glass. The investigation presents the feasibility of achieving nanometric surface and the understanding the mechanism of cutting glass, proving the cutting edge radius effect.

머시닝센터의 오차보상을 통한 구면 가공형상 측정 OMM 시스템 연구 (A study of an OMM system for machined spherical form measurement using the volumetric error compensation of Machining Center)

  • 이찬호;오창진;이응석;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.838-841
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    • 2000
  • To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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커터 런 아웃과 가공표면 생성에 관한 연구 (A Study on the Charactistics of Machined Surface due to Cutter Runout)

  • 황준;이기용;신승춘;정의식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.873-877
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    • 1997
  • This paper presents experimental results to know the charcteristics of machined surface due to cutter runout. Cutter runout is a common but undesirable phenomenon in multi-tooth machining such as end-milling process because it introduces variable chip loading to insert which results in a accelerated tool wear, amplification of force variation and hence enargement vibration amplitude. To develop in-proess cutter runout compensation system, set-up the micro-positoning mechanism which is based on piezoelectric translator embeded in the work holder to manipulate the depth of cut in real-time. And feasibility test of system was done under the various experimental cutting conditions. This results provide lots of information to build-up the precision machining technology.

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엑시머 레이저를 이용한 3차원 마이크로가공 (Three Dimensional Micromachining using Excimer laser)

  • 최경현;배창현;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1076-1079
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    • 1997
  • A new 3D micromachining method, called Hole Area Modulation(HAM), has been introduced and experimentally confirmed its feasibility. In this method, information on the depth of machining is converted to the sizes of small holes in the mask. The machining is carried out with a simple 2D movement of the workpiece. This method can be applied for machining various kinds of microcavities in various materials. In this paper, a mathematical model for excimer laser micromachining based on HAM and also determination of the optimal laser ablation conditions(width, Hole radius, step size, path, etc.) is completed by employing using Genetic Algorithm(GA).

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