• 한국생산제조학회지
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• 제8권3호
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• pp.15-22
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• 1999

In this study, a machining error estimation system far vertical lathes with structural deformation and geometric errors, is realized based on the virtual manufacturing technologies. The positional and directional errors of cutting tool are determined by considering the geometric errors and dimensions of machine components and by introducing the equilibrium condition between the cutting force and structural deformation. Especially, the machining errors of vertical lathes are estimated by using the prescribed cutting test(JIS B 6331). The system can be implemented to evaluate the machining accuracies of vertical lathes at the design process and to design the high precision vertical lathes.

• 한국생산제조학회지
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• 제22권2호
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• pp.179-184
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• 2013

In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.146-151
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• 1998

In this study, a machining error estimation system for vertical lathes with structural deformation and geometric errors, is realized based on the virtual manufacturing technologies. The positional and directional errors of cutting tool are determined by considering the geometric errors and dimensions of machine components and by introducing the equilibrium condition between the cutting force and structural deformation. specially, the machining errors of vertical lathes are estimated by using the prescribed cutting test(JIS B 6331). The system can be implemented to evaluate the machining accuracies of vertical lathes at the design process and to design the high precision vertical lathes.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1352-1357
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• 2004

Thermal error compensation has been developed for CNC (Computer Numerical Control) machining center with moving heat sources. The thermal error in CNC machining center has an effect on machining accuracy more than the geometric error does. Thus, temperature distributions of a spindle unit have been analyzed numerically by a Finite Differential Method and experimentally by an infrared (IR) camera in this study. A multiple variable method has been derived to estimate the thermal deformation of the machine origin stably and effectively after measuring deformation and temperature data. The experimental results for a vertical machining center have shown that the thermal errors of the machine origins were reduced more than 30% by the developed method.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 추계학술대회 논문집
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• pp.21-22
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• 2010

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2011년도 춘계학술대회 논문집
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• pp.811-812
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• 2011

• 한국기계가공학회지
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• 제9권6호
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• pp.1-6
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• 2010

Patterned optical components are widely used for optical products such as LCD and lighting. Since CCFL was used as a light source in the products, prism films having linear continuous optical patterns were widely used. However, LED which is a dot light source is popular recently, therefore, the optical products need new optical components having non-continuous optical patterns. Indentation machining method is a powerful method for machining of non-continuous pattern. When a copper mold and a brass mold were machined by this method, severe plastic deformation called pile-up was observed around the patterns. Since pile-up has negative relationship to ductility, this deformation can be eliminated by annealing treatment which makes the materials ductile. No plastic deformation occurred when machined after annealing at $600{^{\circ}C}$ and $575{^{\circ}C}$ for copper and brass, respectively. Finally, non-continuous optical patterns with high quality were machined on a copper mold and a brass mold successively.

• 한국산학기술학회논문지
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• 제6권1호
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• pp.83-86
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• 2005

본 연구에서는 절삭 가공시 공구가 받는 절삭력과 칩-공구 사이에서 발생하는 절삭온도에 의한 공구의 변형을 예측하였다. 3D CAD를 이용하여 공구를 모델링 하였으며 절삭력과 절삭온도를 하중조건으로 부여하여 유한요소해석을 수행하였다. 하중조건으로 사용한 절삭력과 절삭온도는 절삭이론을 이용한 절삭력 모델을 사용하여 예측하였으며 실험을 통해 모델의 타당성을 검증하였다. 그러므로 본 연구는 절삭조건과 재료 물성치 그리고 공구 형상만을 알면 이에 따른 절삭력 성분 및 절삭온도 둥을 얻을 수 있고, 이를 이용하여 절삭 가공시 발생하는 공구의 변형을 예측할 수 있다.

• 한국정밀공학회지
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• 제27권12호
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• pp.119-124
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• 2010

In this paper, thermal stabilization design of a new concept compact machining center has been investigated. A new concept machining center adopted a new X-axis as a NC rotary table. A New concept compact machining center is designed that spindle speed, feed rate and NC Rotary table speed are 12,000rpm, 60m/min and 110rpm each. The analysis is carried out by using FEM simulation Solidworks, CATIA and ANSYS. This paper is focused on the thermal deformation according to temperature distribution of a spindle system and feed drive system. Heat transfer analysis is performed according to heat source and atmosphere contact parts. As a result, this compact machining center is designed as a thermally stable structure.

• 한국기계가공학회지
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• 제21권4호
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• pp.77-83
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• 2022

Amorphous alloys exhibit excellent mechanical properties; therefore, application technology development is being attempted in various fields. However, industrial use of application technology is limited owing to the limitations in fabrication. In this study, micropattern fabrication of an amorphous alloy was conducted using laser beam machining. Although microhole fabrication is possible without the deformation of the amorphous phase through nanosecond pulsed laser beam machining, there are limitations in the generation of recast layers and spatters. In cover plate laser beam machining (c-LBM), a cover plate is used to reduce the thermal deformation and processing area. Therefore, it is possible to fabricate holes at the level of several micrometers. In this study, it was confirmed that recast layers are hardly generated in c-LBM. Furthermore, square-shaped micropatterns were successfully fabricated using c-LBM.