신개념 컴팩트 머시닝센터의 열적 안정화 설계에 관한 연구

A Study on the Thermal Stabilization Design of a New Concept Compact Machining Center

  • 김동현 (창원대학교 기계설계공학과) ;
  • 이춘만 (창원대학교 기계설계공학과)
  • 투고 : 2010.08.25
  • 심사 : 2010.09.07
  • 발행 : 2010.12.01

초록

In this paper, thermal stabilization design of a new concept compact machining center has been investigated. A new concept machining center adopted a new X-axis as a NC rotary table. A New concept compact machining center is designed that spindle speed, feed rate and NC Rotary table speed are 12,000rpm, 60m/min and 110rpm each. The analysis is carried out by using FEM simulation Solidworks, CATIA and ANSYS. This paper is focused on the thermal deformation according to temperature distribution of a spindle system and feed drive system. Heat transfer analysis is performed according to heat source and atmosphere contact parts. As a result, this compact machining center is designed as a thermally stable structure.

키워드

참고문헌

  1. Bryan, J. B., "International Status of the Thermal Error Research," Annals of the CIRP-Manufacturing Technology, Vol. 39, No. 2, pp. 645-656, 1990. https://doi.org/10.1016/S0007-8506(07)63001-7
  2. Lim, J. S., Yu, K. H., Chung, W. J., Kim, S. Lee, J. H. and Lee, C. M., "Thermal Characteristics Analysis of 30,000rpm High Speed Spindle," Journal of the Korean Society for Precision Engineering, Vol. 26, No. 7, pp. 120-126, 2009.
  3. Altintas, Y., Brecher, C., Week, M. and Witt, S., "Virtual Machine Tool," Annals of the CIRP-Manufacturing Technology, Vol. 54, No. 2, pp. 115-138, 2005. https://doi.org/10.1016/S0007-8506(07)60022-5
  4. Harris, T. A. and Kotzalas, M. N., "Rolling Bearing Analysis," Taylor & Francis, pp. 191-208, 2007.
  5. Nakamura, S. and Kakino, Y., "Performance Evaluation of a Preload Convertible Spindle," Journal of the JSPE, Vol. 60, No. 5, pp. 688-692, 1994.
  6. Tu, J. F. and Stein, J. L., "Active thermal preload regulation for machine tool spindles with rolling element bearings," Journal of Manufacturing Science and Engineering, Vol. 118, No. 4, pp. 499-505, 1996. https://doi.org/10.1115/1.2831059
  7. Wu, C. H. and Kung, Y. T., "Thermal analysis for the feed drive system of a CNC machine center," International Journal of Machine Tools & Manufacture, Vol. 43, No. 15, pp. 1521-1528, 2003. https://doi.org/10.1016/j.ijmachtools.2003.08.008
  8. SKF General Catalogue, "More Accurate Calculation of Frictional Moment," p. 58, 1989.
  9. Kim, S. I. and Cho, J. W., "Thermal Characteristic Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors," Journal of the Korean Society of Machine Tool Engineers, Vol. 13, No. 5, pp. 30-37, 2004.
  10. NSK Catalogue, "Driving Torque of Motor," No. 3101, p. A30, 1993.
  11. NSK Catalogue, "Rolling bearing," No. 1101 b, pp. A96-B55, 2004.
  12. Cho, G J., Hong, S. O. and Lee, S. C., "A Study on the relationship between Pretension and Thermal Strain of the Lathe Ball Screw," KSMPE Spring Conference, pp. 320-324, 2008.