• Journal of Korean Institute of Industrial Engineers
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• v.42 no.6
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• pp.395-403
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• 2016

In mobile industry, using a metal frame of devices is rapidly increased for thin and stylish designs. However, fabricating metal is one of the difficult processes because the sophisticated control of equipment is required during the whole machining time. In this study, we present an efficient multivariate monitoring procedure for the metal frame process in mobile device manufacturing. The effectiveness of the proposed procedure is demonstrated by real data from the mobile plant in one of the leading mobile companies in South Korea.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.7
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• pp.101-108
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• 1999

A reliable and practical monitoring of drill breakage is a crucial technique in automatic machining system. In this study, a real-time monitoring system was developed to predict drill breakage using both spindle and z-axis motor current. Drill breakage is monitored by detecting the level of residual motor current which is obtained through the moving average filter algorithm. The residual exhibits a feature of sharp decrease just before drill breakage. Therefore, drill breakage can be predicted by detecting this characteristic of residual component. Z-axis motor current is better to predict the drill breakage than spindle motor current, because the former is faster in response than the latter when drill breakage is occurred. The evaluation experiments have shown that the developed monitoring system works very well.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2011.05a
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• pp.685-686
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• 2011

There have been intensive and continuous efforts in the field of DLC coating process because of their feature, like high hardness, high elasticity, abrasion resistance and chemical stability and have been applied widely the industrial areas. In this report, tungsten carbide(WC) mold core was manufactures using high performance precision machining and the efforts of DLC coating on the surface roughness and SEM of WC mold was evaluated.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2010.06a
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• pp.140-140
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• 2010

There have been intensive and continuous efforts in the field of DLC coating process because of their feature, like high hardness, high elasticity, abrasion resistance and chemical stability and have been applied widely the industrial areas. In this report, tungsten carbide(WC) mold core was manufactures using high performance precision machining and the efforts of DLC coating on the surface roughness and SEM of WC mold was evaluated.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2010.06a
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• pp.139-139
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• 2010

Rhenium-Iridium(Re-Ir) thin films were deposited onto the tungsten carbide(WC) molding core by sputtering system. The Re-Ir thin films on tungsten carbide molding core were analyzed by scanning electron microscope(SEM) and surface roughness. The Re-Ir coating technique has been intensive efforts in the field of coating process because the coating technique and process have been their feature, like hardness, high elasticity, adrasion resistance and mechanical stability and also have been applied widely the industrial and biomedical areas. In this report, tungsten carbide(WC) molding core was manufactures using high performance precision machining and the efforts of Re-Ir coating on the surface roughness.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.98-101
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• 2001

Linear motor feature a direct connection to the machine tool, therefore a direct route for heat transfer. The heat dissipation of linear motor machine is affected by the maximum temperature rise of the primary part, coil and the cooling method. To minimize temperature induced dimension changes and decrements of performance, linear motor machine require effective cooling mechanism. To evaluate cooling performance of existing linear motor machine, some experiments about temperature profile are performed using thermocouple recorder. Due to the lack of information about internal structure, only some finite element modeling is prepared and analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.414-419
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• 1997

Linear motor feature a direct connection to the machine tool, therefore a direct route for heat transfer. The heat dissipation of linear motor machine is affected by the maximum temperature rise of the primary part, coil and the cooling method. To minimize temperature induced dimension changes and decrements of performance, linear motor machine require effective cooling mechanism. 1'0 evaluate cooling performance of existing linear motor machine, some experiments about temperature profile are performed and evaluated using thermocouple recorder. Due to the lack of information about internal structure. only some finite element modelling is prepared and analyzed.

• Journal of the Korean Society for Precision Engineering
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• v.10 no.2
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• pp.95-103
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• 1993

In the manufacturing field, some traditional manufacturing and machining methods become weakened the productivity, the external competitive power, and accuracies of the products. In these point of view, the unmanned and intelligent manufacturing systems are proposed by some manufacturing companies. The real-time monitoring technology of the cutting tool conditions i.e. tool wear, tool breakage, crack, and chipping anre necessarily reauired to realize those system, especially. In this study, we constructed the multi- sensing system using the acceleration sensor, the current sensor, and the loadmeter of a machine tool. Also, we analyzed the nose breakage, the massive signal, and some monitoring features by means of the developed system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.2 no.2
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• pp.45-51
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• 2003

The multi-piloting type progressive die for U-bending sheet metal production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by center carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e die structure, machining condition for die making, die materials, heat treatment of partially die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the modeling on the I-DEAS program, components drawing on the Auto-LISP, CAD/CAM application, ordinary machine tool operating and revision by tryout.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.3 no.4
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• pp.43-49
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• 2004

The production parts have required multiple processes such as drawing, piercing, blanking and notching etc. are performed with a high production rates in progressive die. In order to prevent the defects of process result, the optimization of strip process layout design, die design, die making, and tryout etc. are needed. According to these factors of die development process, it has been required that the theory and practice of metal working process and its phenomena, die structure, machining conditions for die making, die materials, heat treatment of die components, processing know-how and so on. In this study, we designed and analyzed die components through the carrying out of upper relevant matters also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis became to the feature of this study with a system of PDDC(Progressive Die design by computer).