• Title/Summary/Keyword: Machinery noise

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The Correlation Study of Factors which effect on Insulation Reliability of Inverter Motor Using Statistical Analysis (통계 분석을 이용한 인버터용 전동기의 절연신뢰성에 영향을 주는 주요 변수의 상관관계 분석)

  • Han, Sang-Seok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.4
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    • pp.1216-1221
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    • 2010
  • An industrial growth needs high quality of productivity and accuracy. So, the needs of power electronics became pressing. Recently both interest and demand about the technique of power electronics systems has been increased. Though power electronics has a lot of strong point, there are several problems which are harmonic effect, EMI(Electromagnetic Interference), malfunction of electric machinery, harmful effect on human, audible noise and so on. Because these problem are a potent influence on motor, so there needs the manufacture and redesign of motor. The real motors of industrial application have designed and manufactured on the basis of confidence. The study on motor using utility power source was verified sufficient to identify confidence of electric machinery on utility power source. However, a study on confidence is in progress about pulse source by switching device. An advanced company are studying to solve this problem. In this research, it is studied that each variables effecting motor reliability have correlation through experiment and more over forecasting the reliability of motor under inverter operation.

Dynamic Characteristics of Plastic Materials for Automobile Cockpit Module (자동차 칵핏 모듈용 플라스틱 소재의 열화 동특성 평가)

  • Woo, Chang Su;Park, Hyun Sung;Jo, Jin Ho;Kim, Ji Hoon;Choi, Ju Ho;Kim, Yeoung Kuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1585-1590
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    • 2012
  • Engineering plastics are used in instrument panels, interior trim, and other vehicle applications, and the thermomechanical behaviors of plastic materials are strongly influenced by many environmental factors such as temperature, sunlight, and rain. As the material properties change, the mechanical parts create unexpected noise. In this study, the dynamic mechanical property changes of plastics used in automobiles are measured to investigate the temperature effects. Viscoelastic properties such as the glass transition temperature and storage modulus and loss factor under temperature and frequency sweeps were measured. The data were compared with the original ones before aging to analyze the behavior changes. It was found that as the temperature increased, the storage modulus decreased and the loss factor increased slightly.

A Study on Algorithm for Gear Profile Measurement Using a Standard Gear (표준기어를 이용한 기어 프로파일 정밀측정 알고리즘에 관한 연구)

  • Lee, Min-Ki;Lee, Eung-Suk;Kim, Kuang-Jung;Park, Hyun-Yoong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.555-561
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    • 2012
  • In this paper, a method to control the noise and vibration of a standard gear transmitting mechanical power in the transmission insides, to things regarding a way to inspect the gear which was processed minutely. In an algorithm used to accurately measure a work gear, the measurements of the master gear are considered as the basis. The existing method considers one rotation of the standard gear and monitor gear, and that carried out mastering work in frequency ways. In this study, an algorithm to measure standard gear and monitor gear is proposed along with methods to calculate an error of the monitor gear and to significantly increase the precision of gear measurement. Further, the algorithm is fast and is expected to be capable of accurately measuring for mastering processing.

The Effect of Pump Intake Leaning Angle and Flow Rate on the Internal Flow of Pump Sump

  • Lee, Youngbum;Kim, Kyung-Yup;Chen, Zhenmu;Choi, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.1
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    • pp.74-80
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    • 2017
  • Pump sump system or pumping stations are built to draw water from a source such as river and used for irrigation, thermal power plants etc. If pump sump is improperly shaped or sized, air entraining vortices or submerged vortices may develop. This may greatly affect pump operation if vortices grow to an appreciable extent. Moreover, the noise and vibration of the pump can be increased by the remaining of vortices in the pump flow passage. Therefore, the vortices in the pump flow passage have to be reduced for a good performance of pump sump station. In this study, the effect of pump intake leaning angle and flow rate on the pump sump internal flow has been investigated. There are three cases with different leaning angle. Moreover, a pipe type with elbow also has been studied. The flow rate with three classes of air entraining vortices has been examined and investigated by decreasing the water level. The result shows that the air entraining vortices easily occurs at the pump intake with large leaning angle. Moreover, the elbow type of the pump intake easily occurs air entraining vortices at the high flow rate (or velocity) in comparison to other pump intake type.

Development of Localized Roots Type Medium-Vacuum Pump (루츠형 중진공펌프 국산화 개발)

  • Tak, Bong-Yeol;Kim, Byung-Duk;Yang, Hea-Gyeong;Han, Gi-Young;Lee, So-A
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.3
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    • pp.23-27
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    • 2011
  • Due to a roots type medium vacuum pump is operated in condition of $1{\sim}10^{-3}$ torr vacuum, it could be applied for production and process of industrial parts, such as precise processing, vaporization, enrichment, separation, casting, metaling, welding, transportation. Therefore, the demand of this pump is increasing nowadays in our industrial markets of semiconductor, electric, electronic, automobile, material, environmental and transporting industries. However, the pumps are almost imported, because the domestic pumps are inferior in fields of vacuum range as under $10^{-1}$torr, relevant techniques(design, fabrication, casting, test, etc.) to the imported ones. In this study, essential parts of the development pump are designed with using of CFD and 3D decodes, FEM for analysing strength and deformation, generated heat, vibration and noise control, and are casted with using of mechanochemistry techniques for decreasing of weights, increasing of heat resistances and abrasion durability of materials for pump caing and impellers especially. Besides, in order to achieve ultimate vacuum around $10^{-3}$torr, this pump is composed of 6 stages, among which 1st stage is operated separately from remained stages. Additionally, a test rig for prototype pumps(300$m^3/h$ and 2,500$m^3/h$) is designed and procured as to apply for multi-staged rootz type vacuum pump, with modification of the test method recommended by KS B 6314 "Positive-displacement oil-sealed rotary vacuum pumps".

Development of an Occupational Safety and Health (OSH) Guide for Safely Cleaning Contaminated Machinery, Equipment, and Parts Used in the Electronics Manufacturing Process (전자산업 공정에서 사용한 부품, 기계류 세정(cleaning) 작업 안전보건 가이드)

  • Seunghee Lee;Soyeon Kim;Kyung Ehi Zoh;Yeong Woo Hwang;Kyong-Hui Lee;Kwang Jae Chung;Dong-Uk Park
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.33 no.4
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    • pp.419-426
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    • 2023
  • Objectives: This study aims to develop an Occupational Safety and Health (OSH) guide for the safe cleaning of contaminated machinery, equipment, and parts used in the electronics manufacturing process. Methods: A literature review, field investigations, and discussions were conducted. An initial draft of an OSH guide was developed and reviewed by experts with significant experience in maintenance work in the electronics manufacturing process in order to refine the guide. Results: Workers involved in cleaning processes with chemicals, solvents, and abrasive blasting can face exposure to a wide range of chemicals, abrasives, and noise. Identifying potential risks associated with each cleaning technique was an essential first step toward enhancing safety measures. The OSH guide comprises approximately eleven to twelve sections spanning 20-25 pages. It includes engineering and administrative protocols systematically organized to address the necessary actions before, during, and after cleaning tasks, depending on the technique. It is recommended that airline respirator masks be used in conjunction with an air purification system to ensure adherence to air quality standard "D" for atmosphere level. The use of an oil-free air compressor is advised, preferably a stationary model that does not rely on fuel sources like diesel. Conclusions: This OSH guide is designed to protect workers involved in maintenance activity in the electronics industry and aligns with global standards, such as those from the International Organization for Standardization (ISO) and Semiconductor Equipment and Material International, ensuring a higher level of safety and compliance.

Noise Exposure Level Measurements for Different Job Categories on Ships (선박의 담당업무에 따른 소음노출레벨 측정에 관한 연구)

  • Im, Myeong-Hwan;Choe, Sang-Bom
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.6
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    • pp.875-882
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    • 2021
  • To minimize occupational noise induced hearing loss, it is recommended that workers should not be exposed to noise levels exceeding 85 dBA for over 8 h. In the present study, noise exposure levels were measured for seven workers based on their tasks on a training ship. The A-weighted noise exposure level (Lex,24h) was measured by taking into account the A-weighted equivalent continuous sound level (LAeq,i), duration (h) and noise contribution (Lex,24h,i) from the workers' locations. Results are thus obtained for different job categories as follows: officer group Lex,24h=56.1 dB, navigation crew Lex,24h=58.9 dB, navigation cadet Lex,24h=62.0 dB, ship's cook Lex,24h=64.3 dB, engine cadet Lex,24h=91.1 dB, engineer Lex,24h=91.1 dB, and engine crew Lex,24h=95.1 dB. It was determined that the engineers, engine crews, and engine cadets in charge of machinery must wear hearing protection devices. By wearing hearing protection devices when working in highly noisy engine rooms, it is estimated that the noise expose levels could be reduced by the following amounts: engineer Lex,24h=23.1 dB, engine Crew Lex,24h=24.4 dB, and engine cadet Lex,24h=21.5 dB. Moreover, if the no. 2 lecture room and mess room bottom plates in the cadets accommodations were improved to the 64 mm A-60-class floating plates, then further reductions are possible as follows: navigation cadet Lex,24h=4.3 dB and engine cadet Lex,24h=1.8 dB.

Chaff-outlet Grain Loss of Head-feed Combine -Changes in chaff-outlet gram loss on the variety, location of chaff-outlet loss control plate and traveling speed- (자탈형(自脱型) 콤바인의 배진손실(排塵損失)에 관(關)한 연구(硏究)(II) -품종(品種), 배진조절판(排塵調節板)의 위치, 작업속도(作業速度)가 배진손실량(排塵損失量)에 미치는 영향-)

  • Chung, C.J.;Choe, J.S.;Choi, Y.S.;Chung, S.I.
    • Journal of Biosystems Engineering
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    • v.15 no.4
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    • pp.310-318
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    • 1990
  • The amount of grain loss incurred during harvesting operation through the chaff-outlet of combine may not be negligible. To minimize this grain loss and optimize condition of combining, it may be necessary that the amout of chaff-outlet loss dependent on varying crop condition is to be estimated as exactly as possible. This study was thus intended to develop the monitor that could indicate the amount of grain lost through the chaff-outlet of combine during haravesting operation, and to find out driving and operating method of combine that could reduce chaff-outlet loss. In the study(1), the frequency distributions of each sound generated by the impact of kernels and chaff, the sound generated by the impact of the mixture of kernels and chaff, and vibration or noise created by the combine engine and other moving parts were investigated experimentally. Based on the results of frequency analyses, the loss monitor was developed which could measure the impact sound of paddy kernels that could be distinguished from those of other threshing products through chaff-outlet, and from vibration or noise created by the combine engine and other moving parts. Also in this study, detecting capability of monitor was tested by comparing the amount of grain lost through chaff-outlet with the amount of grain detected by the loss monitor, and changes in chaff-outlet grain loss on the increase of traveling speed, location of chaff-outlet loss control plate and variety of paddy rice were measured using the loss monitor. The monitor developed in this study efficiently measured the amount of grain lost through the chaff-outlet of combine. It was found that the chaff-outlet grain loss ratio was affected greatly by the variety of paddy rice, the location of chaff-outlet loss control plate and traveling speed of combine.

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Vibration Diagnosis of Rotating Machinery Using Fuzzy Inference (퍼지추론을 이용한 회전기계의 정밀진단법)

  • 전순기;양보석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.284-288
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    • 1995
  • 최근 애매성이 수반되는 정보를 Zadeh는 멤버쉽함수(membership function)를 이용하여 새로운 정보처리 방식으로서 퍼지이론을 제안하였고, 그후 의료계에서도 퍼지이론을 도입한 진단법들이 제안되었다. 회전기계의 이상진단법으로는 주파수득점법(Point counting method), 퍼지역연산법(Inverse method of fuzzy theory)등이 보고되고 있으며, 저자들도 퍼지이론을 이용하여 구름베어링의 결함진단, 회전기계의 간이 이상진단법등을 보고하였다. 이들은 주로 진동주파수의 스펙트럼 데이터 만을 이용하고 있고, 다른 많은 데이터를 복합적으로 이용할 수 없다. 이 때문에 주로 소규모 문제의 간이진단에서는 효과적이나 진단대상이 복잡하고 대규모로 되면 보다 정확한 원인 추정이 곤란하게 된다. 또한 수치데이터만을 취급할 수 있으므로 진동전문가가 진단에 이용하는 각종의 수치화 될 수 없는 데이터(언어적인 정보)가 취급될 수 없다. 따라서 이들의 진단법은 개략적인 진단은 가능하나 상세한 원인까지는 진단할 수 없는 단점이 있다. 회전기계의 이상판단시 참고가 되는 각종 정보로는 주로 진동진폭의 크기, 진폭과 위상의 변화, 진폭의 변화, 진동파형, 진동벡터의 시간변화 등이 있고, 이들은 수치적으로 표현할 수 있는 계량데이터와 판단의 경계가 불명확한 언어정보(범위데이터)로 나눌 수 있다. 후자는 애매성(fuzziness)을 많이 포함하고 있으며, 엄밀히 측정되는 수치데이터에서도 퍼지성을 가지고 있다. 이러한 언어적인 정보의 애매성을 퍼지추론에서는 [수치적 진리치](numeric truth)와 [언어적 진리치](linguistic truth)의 개념으로 표현하게 되었다. 수치적 진리치는 확실함의 척도를 [0,1] 사이의 수치를 이용하여 표현하고 있으며, 이 수치는 소견의 확실도로서 가능성을 표현한 것이다. 예를 들면, 진동진폭 스펙트럼상에 2X 성분이 상당히 크게 나타나 정렬불량의 가능성이 0.7 정도라고 판정하는 것 등은 이러한 수치적진리치를 이용하는 방법이다. 그러나 상기의 수치적 표현만으로는 확실도를 한개의 수치로서 대표하게 하는 것은 진단의 정밀도에 문제가 있을 것으로 생각된다. 따라서 언어적진리치가 도입되어 [상당히 확실], [확실], [약간 확실] 등의 언어적인 표현을 이용하여 애매성을 표현하게 되었다. 본 논문에서는 간이진단 결과로부터 추출된 애매한 진단결과중에서 가장 가능성이 높은 이상원인을 복수로 선정하고, 여러 종류의 수치화할 수 없는 언어적(linguistic)인 정보ㄷㄹ을 if-then 형식의 퍼지추론으로 종합하는 회전기계의 이상진단을 위한 정밀진단 알고리즘을 제안하고 그 유용성을 검토한다.

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A cavitation performance prediction method for pumps PART1-Proposal and feasibility

  • Yun, Long;Rongsheng, Zhu;Dezhong, Wang
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2471-2478
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    • 2020
  • Pumps are essential machinery in the various industries. With the development of high-speed and large-scale pumps, especially high energy density, high requirements have been imposed on the vibration and noise performance of pumps, and cavitation is an important source of vibration and noise excitation in pumps, so it is necessary to improve pumps cavitation performance. The modern pump optimization design method mainly adopts parameterization and artificial intelligence coupling optimization, which requires direct correlation between geometric parameters and pump performance. The existing cavitation performance calculation method is difficult to be integrated into multi-objective automatic coupling optimization. Therefore, a fast prediction method for pump cavitation performance is urgently needed. This paper proposes a novel cavitation prediction method based on impeller pressure isosurface at single-phase media. When the cavitation occurs, the area of pressure isosurface Siso increases linearly with the NPSHa decrease. This demonstrates that with the development of cavitation, the variation law of the head with the NPSHa and the variation law of the head with the area of pressure isosurface are consistent. Therefore, the area of pressure isosurface Siso can be used to predict cavitation performance. For a certain impeller blade, since the area ratio Rs is proportional to the area of pressure isosurface Siso, the cavitation performance can be predicted by the Rs. In this paper, a new cavitation performance prediction method is proposed, and the feasibility of this method is demonstrated in combination with experiments, which will greatly accelerate the pump hydraulic optimization design.