• 한국산학기술학회논문지
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• 제9권2호
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• pp.270-275
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• 2008

자동차용 직선 베벨기어는 대량으로 생산되고 있기 때문에 생산성 향상을 위해 기어가공용 전용기에서 직접 가공하던 것을 냉간 단조 제조방식으로 변경되어 생산되고 있다. 시행착오를 최소화하여 단조에 의한 정확한 최종 형상의 정밀 제품을 조기에 개발하고, 반복 재현성을 확보하는 방법으로 CAD/CAM 시스템의 도입이 필요하다. 본 연구에서는 CAD/CAM 시스템을 활용하여 크라운 치형을 갖는 직선 베벨기어를 모델링 한다. 이를 토대로 NC 데이터 생성과 검증을 통해 가공품을 사전에 예측을 한 후 물림시험의 결과를 통해 마스터 기어를 제작한다. 이러한 마스터기어를 통하여 금형제작이나 가공에 필요한 지그제작을 가능하게 한다.

• 한국정밀공학회지
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• 제27권2호
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• pp.34-39
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• 2010

In order to achieve and maintain dimensional accuracy in laser micro-machining, dominant parameters such as laser power and laser focus position need to be monitored and controlled real time. Also, in order to selectively machine multi-layered materials, the material being presently machined need to be recognized. This paper presents an auto-focusing (AF) module to keep laser focus on a large-area surface; a real-time laser power stabilizing module based on optical attenuation; and a laser-induced breakdown spectroscopy (LIBS) module. With these monitoring modules, position error in laser focus on a 4" silicon wafer was kept below $4{\mu}m$, initially $51{\mu}m$, and laser power stability of a UV laser source was improved from 1.6% to 0.3%. Also, the material transition from polyimide to copper in machining of FCCL (flexible copper clad laminate) was successfully observed.

• Journal of Magnetics
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• 제21권2호
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• pp.209-214
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• 2016

This paper analyzes the magnetic property according to the machined shape of steel material with non-oriented silicon steel (50PN470/50A470), that is most commonly used in the design of electrical equipment. Toward this end, specimens were produced and divided into Bar-Specimen (Epstein Frame Tester) and Ring-Specimen (Toroidal Ring Tester). The characteristics of the electrical Silicon steel were measured using the instruments solely dedicated to measuring each specimen. The core loss of the Bar-Specimen, which is commonly used, was found to be less than that of the Ring-Specimen. This is a very important design factor in achieving the objectives of improving the product efficiency and predicting the performance of electrical equipment. It serves as a critical point of view in order to reduce the error between design value and product value. A comparative analysis was conducted regarding various characteristics (Hysteresis, B-H characteristic, Iron loss, Minor loop, Coercive force, Residual magnetic flux density, etc.) of the electrical silicon steel considered in the design of the electrical equipment according to the specimen.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.184-187
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• 2005

This paper is described about the technique of ultra-precision machining for optical parts in HMD system. Machining technique for PMMA and BK7 with single point diamond turning machining is reported in this paper. The main factors influencing on the machined surface quality are discovered and regularities of machining process are drawn. The purpose of our research is to find the optimum machining conditions fur cutting of PMMA and grinding of BK7. Also, apply the SPDTM technique to the manufacturing of ultra precision optical components of HMD system. Aspheric PMMA lens without a polishing process, the surface roughness of 5 nm Ra, and the form error of ${\lambda}/2\;({\lambda}=632.8nm)$ for reference curved surface 30 mm has been required.

• 한국정밀공학회지
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• 제16권11호
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• pp.47-54
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• 1999

Tool wear is one of major causes occurring defectives in NC machining. In this paper we developed an automatic tool compensation system for the NC lathe machining. The system compensates machining error without any help of operators whenever the specification of a part is out of a tolerance. The configuration of the automatic compensation system consists of a NC lathe, an autoloader, a sensor, and a PLC. The system is operated as follows. A workpiece loaded by the autoloader is machining on the NC lathe. Once the workpiece is machined to be turned to a part, it is moved onto the sensor to be measured. If the sensor detects a part out of tolerance, a tool compensation is made in the NC controller. The system gives a help in increasing the productivity by reducing occurrence of defective parts as well as by eliminating time for the tool compensation. Besides the productivity increase, the system calculates cumulative usage time of the tool and notices the tool replace time to a worker by an alarm signal. A case is introduced to show that the system can be applied effectively in a shop.

• 한국정밀공학회지
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• 제21권3호
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• pp.38-43
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• 2004

This paper describes the construction of a circular polariscope. Generally, a circular polariscope contains four optical elements and a light source. The first element following the light source is called the linear polarizer. It converts the ordinary light into plane-polarized light. The second element is a quarter wave plate which converts the plane-polarized light into circularly polarized light. Following the quarter wave plate, a specimen made of transparent photoelastic material is located in a loading device. The second quarter wave plate is set and the last element is the analyzer. These polarizing elements, two quarter wave plates and two linear polarizing filters, were purchased from the USA. Frames and other structures for holding polarizing filters were machined and assembled to be rotated. Light box, which includes four incandescent lamps and two sodium-vapor lamps, was made. In order to proof the function of the newly built polariscope, Tardy compensation test was applied to a rectangular shaped specimen made of poly-carbonate material (PSM 1). The error of the fringe constant, which was measured by the newly built polariscope, was within 4.4 percent compared to the standard value of this material. It is possible to make a good quality of polariscope if accurate polarizing filters will be used.

• 한국정밀공학회지
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• 제32권11호
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• pp.983-988
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• 2015

This paper details a new ultra-precise turning method for increasing surface quality, "Multi Point B Axis Control Method." Machined surface error is minimized by the compensation machining process, but the process leaves residual chip marks and surface roughness. This phenomenon is unavoidable in the diamond turning process using existing machining methods. However, Multi Point B axis control uses a small angle (< $1^{\circ}$) for the unused diamond edge for generation of ultra-fine surfaces; no machining chipping occurs. It is achieved by compensated surface profiling via alignment of the tool radial center on the center of the B axis rotation table. Experimental results show that a diamond turned surface using the Multi Point B axis control method achieved P-V $0.1{\mu}m$ and Ra 1.1nm and these ultra-fine surface qualities are reproducible.

• 한국정밀공학회지
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• 제11권2호
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• pp.50-64
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• 1994

Cutter deflections in the ball-end milling process is one of the main causes of the machining errors on a free-form surface. In order to avoid machining errors in this process, a methodology avoiding these machining errors on the free-form surfaces has been developed. In this method, feedrates in the finish cuts are adjusted for the prevention of machining errors. A model for the prediction of machining errors on the free-form surface is analytically derived as a function of feed and normal vector at the surface of contact point by the cutter. This model is applied to the dertermination of the adjusted feedrates which satisfy the machining tolerance of the surface. In the finish cuts of a simple curved surface, the suggested model is examined by the measurements of the generated machining error on this surface. And also, this surface is machined with the adjusted feedrates for the given machining tolerance. The measured machining errors on this surface are compared with the given tolerance. In this comparisons, it is shown that the predicted errors are fairly good agreement with the test results.

• 한국정밀공학회지
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• 제12권11호
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• pp.45-51
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• 1995

In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.

• 해양환경안전학회지
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• 제19권6호
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• pp.666-673
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• 2013

본 연구는 빠른 운항 속도와 짧은 운용 시간을 요구하는 임무에 활용될 저가 소형 자율 무인잠수정에 고가 대형 관성 측정 장치를 대신하여 사용할 수 있는 저가 소형 자세 측정 장치 개발 및 성능 검증을 수행하였다. 저가 소형 자세 측정 장치 개발을 위해서 MEMS 기술을 적용한 gyro, accelerometer 및 magnetometer 채택하여 MEMS 기반 하드웨어를 제작하였으며, 좌표 변환 공식과 칼만 필터를 적용하여 자세 계산 알고리즘을 구현하였다. 또한 개발된 MEMS 기반 자세 측정 장치에 대한 기본 성능 검증을 위한 지자기센서 검증 시험, 정적 자세 시험, 차량 시험, 운동 모사 장치 시험을 수행하였으며, 각각 시험 결과를 제시하였다. 지자기센서 검증 시험 결과 외부 자기장 보정을 통하면 개발된 MEMS 기반 자세 측정 장치의 측정 결과가 외부 자기장에 강인함을 확인하였으며, 정적 자세 시험 및 차량 시험을 통하여 자세 변화가 크지 않는 환경에서 자세 측정 오차가 $0.5^{\circ}/hr$ 임을 확인하였다. 운동 모사 장치 시험을 통하여 5분 내외 자세 변화가 큰 운동 중에도 자세 측정 오차가 발산하지 않고 $1^{\circ}/hr$ 이내임을 확인하였다. 상기 시험 결과로부터 개발된 MEMS 기반 자세 측정 장치가 목표 성능인 $1^{\circ}/hr$이내 roll, pitch, yaw 오차를 보여주고 있음 확인하였으며, 이로부터 20분 내외 운용 시간 동안 정확한 자세 정보 제공 가능성을 확인할 수 있었다.