• Title/Summary/Keyword: Machine vision camera

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Method to Minimize the Moving Time of the Gantry (겐트리 구동시간의 최소화 방안)

  • Kim, Soon-Ho;Kim, Chi-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6863-6869
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    • 2014
  • A SMT machine is used to place electronic components on a PCB precisely. To place it precisely, after a component inspection, it finds an offset value using a vision camera, and places the precise position on the PCB. In general, to inspect the components with a vision camera, the components stop in front of the camera for inspection, then move to the placement position. On the other hand, if they do not stop in front of a camera, the inspection time will be shortened and the productivity would be increased. In this thesis, when inspecting without stopping in front of a camera, the fastest way among various routes is described. For the gantry passing over a vision camera, both the distance and speed of a gantry moving trajectory were studied, and there was approximately 5% speed increment when using the method suggested in this thesis.

Implementation of a system for detecting defects on optical fiber coating (Vision System을 이용한 광섬유 코팅 결함 검출 System 구현)

  • 서상일;최우창;김학일
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.796-799
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    • 1996
  • 광섬유는 코어(Core), 클레드(Clad), 그리고 1,2차 코팅(Coating)으로 구성되어 있다. 본 연구에서는 광섬유의 코팅에 생기는 결함의 유무 및 종류와 크기를 분류하는 Vision System을 구현하였다. 전처리 과정으로, CCD Camera를 이용하여 얻은 화상에 대하여 Sobel 연산자로 경계선을 추출하고, 문턱값(Threshold Value)을 적용하여 이진 화상을 만든다. 외경 정보 추출을 위하여, 투영 정보, 수리 형태학(Mathematical Morphology)적 연산을 수행하고, 결함의 종류와 크기를 효율적으로 분류하도록 Tree Classifier를 설계하였다. 실험 결과로서 각 결함 별 오차율, 전체 오차율(Total Error Rate)등을 제시하였다.

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Automatic Recognition of In-Process mold Dies Based on Reverse Engineering Technology (형상 역공학을 통한 공정중 금형 가공물의 자동인식)

  • 김정권;윤길상;최진화;김동우;조명우;박균명
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.420-425
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    • 2003
  • Generally, reverse engineering means getting CAD data from unidentified shape using vision or 3D laser scanner system. In this paper, we studied unidentified model by machine vision based reverse engineering system to get information about in-processing model. Recently, vision technology is widely used in current factories, because it could inspect the in-process object easily, quickly, accurately. The following tasks were mainly investigated and implemented. We obtained more precise data by corning camera's distortion, compensating slit-beam error and revising acquired image. Much more, we made similar curves or surface with B-spline approximation for precision. Until now, there have been many case study of shape recognition. But it was uncompatible to apply to the field, because it had taken too many processing time and has frequent recognition failure. This paper propose recognition algorithm that prevent such errors and give applications to the field.

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Detection of Surface Cracks in Eggshell by Machine Vision and Artificial Neural Network (기계 시각과 인공 신경망을 이용한 파란의 판별)

  • 이수환;조한근;최완규
    • Journal of Biosystems Engineering
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    • v.25 no.5
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    • pp.409-414
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    • 2000
  • A machine vision system was built to obtain single stationary image from an egg. This system includes a CCD camera, an image processing board and a lighting system. A computer program was written to acquire, enhance and get histogram from an image. To minimize the evaluation time, the artificial neural network with the histogram of the image was used for eggshell evaluation. Various artificial neural networks with different parameters were trained and tested. The best network(64-50-1 and 128-10-1) showed an accuracy of 87.5% in evaluating eggshell. The comparison test for the elapsed processing time per an egg spent by this method(image processing and artificial neural network) and by the processing time per an egg spent by this method(image processing and artificial neural network) and by the previous method(image processing only) revealed that it was reduced to about a half(5.5s from 10.6s) in case of cracked eggs and was reduced to about one-fifth(5.5s from 21.1s) in case of normal eggs. This indicates that a fast eggshell evaluation system can be developed by using machine vision and artificial neural network.

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A VISION SYSTEM IN ROBOTIC WELDING

  • Absi Alfaro, S. C.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.314-319
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    • 2002
  • The Automation and Control Group at the University of Brasilia is developing an automatic welding station based on an industrial robot and a controllable welding machine. Several techniques were applied in order to improve the quality of the welding joints. This paper deals with the implementation of a laser-based computer vision system to guide the robotic manipulator during the welding process. Currently the robot is taught to follow a prescribed trajectory which is recorded a repeated over and over relying on the repeatability specification from the robot manufacturer. The objective of the computer vision system is monitoring the actual trajectory followed by the welding torch and to evaluate deviations from the desired trajectory. The position errors then being transfer to a control algorithm in order to actuate the robotic manipulator and cancel the trajectory errors. The computer vision systems consists of a CCD camera attached to the welding torch, a laser emitting diode circuit, a PC computer-based frame grabber card, and a computer vision algorithm. The laser circuit establishes a sharp luminous reference line which images are captured through the video camera. The raw image data is then digitized and stored in the frame grabber card for further processing using specifically written algorithms. These image-processing algorithms give the actual welding path, the relative position between the pieces and the required corrections. Two case studies are considered: the first is the joining of two flat metal pieces; and the second is concerned with joining a cylindrical-shape piece to a flat surface. An implementation of this computer vision system using parallel computer processing is being studied.

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Development of Vision system for Back Light Unit of Defect (백라이트 유닛의 결함 검사를 위한 비전 시스템 개발)

  • Han, Chang-Ho;Oh, Choon-Suk;Ryu, Young-Kee;Cho, Sang-Hee
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.4
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    • pp.161-164
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    • 2006
  • In this thesis we designed the vision system to inspect the defect of a back light unit of plat panel display device. The vision system is divided into hardware and inspection algorithm of defect. Hardware components consist of illumination part, robot-arm controller part and image-acquisition part. Illumination part is made of acrylic panel for light diffusion and five 36W FPL's(Fluorescent Parallel Lamp) and electronic ballast with low frequency harmonics. The CCD(Charge-Coupled Device) camera of image-acquisition part is able to acquire the bright image by the light coming from lamp. The image-acquisition part is composed of CCD camera and frame grabber. The robot-arm controller part has a role to let the CCD camera move to the desired position. To take inspections of surface images of a flat panel display it can be controlled and located every nook and comer. Images obtained by robot-arm and image-acquisition board are saved on the hard-disk through windows programming and are tested whether there are defects by using the image processing algorithms.

Measurement of two-dimensional vibration and calibration using the low-cost machine vision camera (저가의 머신 비전 카메라를 이용한 2차원 진동의 측정 및 교정)

  • Kim, Seo Woo;Ih, Jeong-Guon
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.2
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    • pp.99-109
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    • 2018
  • The precision of the vibration-sensors, contact or non-contact types, is usually satisfactory for the practical measurement applications, but a sensor is confined to the measurement of a point or a direction. Although the precision and frequency span of the low-cost camera are inferior to these sensors, it has the merits in the cost and in the capability of simultaneous measurement of a large vibrating area. Furthermore, a camera can measure multi-degrees-of-freedom of a vibrating object simultaneously. In this study, the calibration method and the dynamic characteristics of the low-cost machine vision camera as a sensor are studied with a demonstrating example of the two-dimensional vibration of a cantilever beam. The planar image of the camera shot reveals two rectilinear and one rotational motion. The rectilinear vibration motion of a single point is first measured using a camera and the camera is experimentally calibrated by calculating error referencing the LDV (Laser Doppler Vibrometer) measurement. Then, by measuring the motion of multiple points at once, the rotational vibration motion and the whole vibration motion of the cantilever beam are measured. The whole vibration motion of the cantilever beam is analyzed both in time and frequency domain.

The implementation of interface between industrial PC and PLC for multi-camera vision systems (멀티카메라 비전시스템을 위한 산업용 PC와 PLC간 제어 방법 개발)

  • Kim, Hyun Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.453-458
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    • 2016
  • One of the most common applications of machine vision is quality inspections in automated production. In this study, a welding inspection system that is controlled by a PC and a PLC equipped with a multi-camera setup was developed. The system was designed to measure the primary dimensions, such as the length and width of the welding areas. The TCP/IP protocols and multi-threading techniques were used for parallel control of the optical components and physical distribution. A coaxial light was used to maintain uniform lighting conditions and enhance the image quality of the weld areas. The core image processing system was established through a combination of various algorithms from the OpenCV library. The proposed vision inspection system was fully validated for an actual weld production line and was shown to satisfy the functional and performance requirements.

A Study on Optimum Lighting Conditions for Effective Coordnate Measuring Machine (효율적인 CMM을 위한 조명 조건 개선에 관한 연구)

  • Bae, Jun-Young;Ban, Kap-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.184-193
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    • 2014
  • Machine vision systems is applied for various industries such as optimize your spending, automate your production and maximize your efficiency. This research is effective for most optimal light condition of machine vision that technology was applied bald outside human visual acuity. Image processing converts a target image captured by a CCD camera into a digital signal and then performs various arithmetic operations on the signal to extract the characteristics of the target, such as points, lines, circles, area and length. The mathematical concepts of convolution and the kernel matrix are used to apply filters to signals, to perform functions such as extracting edges and reducing unwanted noise. This research analyze and compares matching ratio with reference image and search for optimal lighting condition in accuracy that user wants coming input image according to brightness change of lighting.

A Study on the End Mill Wear Detection by the Pattern Recognition Method in the Machine Vision (머신비젼으로 패턴 인식기법에 의한 엔드밀 마모 검출에 관한 연구)

  • 이창희;조택동
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.223-229
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    • 2003
  • Tool wear monitoring is an important technique in the flexible manufacturing system. This paper studies the end mill wear detection using CCD camera and pattern recognition method. When the end mill working in the machining center, the bottom edge of the end mill geometry change, this information is used. The CCD camera grab the new and worn tool geometry and the area of the tool geometry was compared. In this result, when the values of the subtract worn tool from new tool end in 200 pixels, it decides the tool life. This paper proposed the new method of the end mill wear detection.