• 한국기계가공학회지
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• 제17권2호
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• pp.103-108
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• 2018

In interrupted cutting, the workpiece has a groove that impacts both the cutting tool and the workpiece. Therefore, cutting tool damage occurs rapidly. In this study, I performed interrupted cutting of carbon steel for machine structures (SM20C) using an uncoated carbide tool (SNMG120404, P20), and observed tool damage, cutting chip shape, and the workpiece surface. Results: Under the specific cutting conditions of feed rate = 0.066 mm/rev, cutting speed = 120 m/min, and depth of cut = 0.1 mm; and feed rate = 0.105 mm/rev, cutting speed = 120 m/min, and depth of cut = 0.2 mm, the observed tool damage was small. Similar chip shape was observed (Expt. No. 1, 3, 7). Workpiece damage was observed (Expt. No. 3, 5, 7, 9).

• 한국공작기계학회논문집
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• 제16권6호
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• pp.205-211
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• 2007

In this paper, foam-composite sandwich structures for EDM machine tool components such as column and column block designed by controlling stacking sequences and cross-sectional dimensions of the composite structures. The original column block is a box-shaped structure made of aluminum connecting a column and a Z-stage of the system. This research was focused on the design of efficient column block structure using a foam-composite sandwich structure which have good bending stiffness and damping characteristics to reduce the mass and increase damping ratio of the system. Vibration tests for getting damping ratio with respect to the stacking angle and thickness of the composites were carried out. Finite element analyses for static defection and vibration behaviour were also carried out to find out the appropriate stacking conditions; that is, stacking sequence and rib configuration. From the test and analysis results it was found that composite-foam sandwich structures for the microfactory system can be successful alternatives for high precision machining.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.443-448
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• 2000

In this paper, multiphase optimization of machine structure is presented. The goal of first step is to obtain (i) light weight, (ii) rigidity statically. In this step, multiple optimization problem with two objective functions is treated using Pareto Genetic Algorithm. Where two objective functions are weight of the structure, and static compliance. The method is applied to a new machine structure design.

• 한국생산제조학회지
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• 제25권5호
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• pp.313-320
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• 2016

The need for high-strength, multi-axis, and multi-functional machine tools has recently increased because of part complexity and workpiece strength. However, most of the machine tool manufacturers rely on experience for a detailed design because of the shortcomings in the existing design technology. This study uses a topology optimization method to more effectively design a large multi-functional machine tool considering static stiffness. The ram, saddle, and column parts are important structures in a machine tool. Hence, they are selected for the finite element method analysis. Based on this analysis, the optimized internal rib structure for those parts is designed for desirable rigidity and weight. This structure could possibly provide the required design technology for machine tool manufacturers.

• 한국정밀공학회지
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• 제18권11호
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• pp.155-160
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• 2001

To achieve high precision cutting as well as production capability in the machine tool, it is needed to develop excellent rigidity statically, dynamically and thermally as well. In order to predict the qualitative behavior of a machine tool, simultaneous analysis of mechanics and heat transfer is required. Generally, machine tool designers have solved designing problems based on partial estimation of the specified rigidity. This study clears the inter-relationship between therm, and propose multi-phase optimization of machine tool structure using a genetic algorithm. The multi-phase solution method is consists of a series of mechanical design problem. At this first phase of static design problem, multi-objective optimization for the purpose of minimization of the total weight and static compliance minimization is solved using the Pareto Genetic Algorithm.

• 한국기계가공학회지
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• 제14권6호
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• pp.122-128
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• 2015

Recently, as the demand for high efficiency, multi-function machine tools has increased, domestic machine tool industries are investing in research and development for Gantry-Type Machining centers. In this thesis, for the purpose of evaluating machining accuracy and designing a machine tool structure, a simplified model of the main frame is suggested. The results show the general characteristics of the optimum design, and the approach is shown as practicable for the preliminary design analysis and improvement of a conceptual design of a Gantry-Type Machining center. This paper's results are expected to improve the static characteristics of Gantry-Type Machine centers. The three-dimensional finite element models proved that the modeling method might be applied to real machine tool structures.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.778-783
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• 1994

In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

• International Journal of Precision Engineering and Manufacturing
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• 제6권2호
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• pp.5-11
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• 2005

Among the micro machining techniques, micro EDM is generally used for machining micro holes, pockets, and micro structures on difficult-cut-materials. Micro EDM parameters such as applied voltage, capacitance, peak current, pulse width, duration time are very important to fabricate the tool electrode and produce the micro structures. Developed micro EDM machine is composed of a 3-axis driving system and RC circuit equipped with pulse generator. In this paper, using micro EDM machine, the characteristics of micro EDM process are investigated and it is applied to micro holes, slots, and pockets machining. Through experiments, relations between machined surface and voltages and between MRR and feedrate are investigated. Also the trends of tool wear are investigated in case of hole and slot machining.

• 한국산학기술학회논문지
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• 제15권8호
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• pp.4790-4795
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• 2014

공작기계는 기계산업의 생산 및 시제품가공 등에 널리 적용되고 있다. 폭발시 발생하는 지반진동은 인근 구조물의 손상이나 시설에 많은 영향을 미친다. 본 논문은 발파진동이 공작기계의 가공정밀도에 미치는 영향을 고찰하였다. 발파진동과 발파시 공작기계의 진동을 측정하였고, 진동허용치를 기준으로 평가하였다. 공작기계의 진동허용치를 기준으로 할 경우 본 연구에 사용된 공작기계의 발파시 진동허용치는 SLIGHTLY ROUGH~ROUGH에 해당된다. 발파진동이 반복될 경우 정밀도가 저하될 가능성이 많다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.78-81
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• 2002

To achieve high precision machine totals with high speed, it is needed to develop excellent rigidity statically, dynamically and thermally as well. In this view the chief things that thermal deformation of machine tool structure is directly related to high precision. And thermal behavior for transmission procedure have an effect on high precision. It is needed to exact temperature distribution of each members and all contact elements included for machine tool structure. This paper deals with thermal behavior caused by temperature variation in a high speed feeding process. At this procedure of temperature distribution is estimated using a Predictor-Corrector Method.