• Title/Summary/Keyword: Machine tool dynamics

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CORRECTION TECHNIQUES OF MASS-LOADING EFFECTS OF TRANSDUCERS IN MODAL TESTING

  • Guoyi Ji;Chung, Won-Jee;Lee, Choon-Man;Park, Dong-Keun
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.188-188
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    • 2004
  • Modal testing and analysis is a primary tool for obtaining reliable models to represent the dynamics of structures. When a structure is tested in order to collect measured data in modal testing, we usually use attached accelerometers to pick up the response data. Change in modal parameters due to the mass of transducers in modal testing is a well-known problem. The disadvantages are the shift of measured modal frequencies and the change of modal shapes, which can cause inaccurate results in further analysis. Modal analysis methods in frequency domain are based on a set of measured frequency response functions(FRF).(omitted)

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머시닝센터에서 구조물 진동과 응답성을 고려한 이송계 최적화 연구 (The Optimization of Feed System by the Dynamics of Structure and Responsibility)

  • 김성현;윤강섭;이만형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.365-369
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    • 2002
  • This paper introduces that the machine tools's feed system optimizes by modeling for simulation and adjusting drive control parameter. The first method is frequency response of speed loop with design parameter by use of MATLAB application, in order that other axis can do equal to bandwidth. The second meted uses various sensor for analyzing machine tools's structure and adjustes jirk limitter.

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스윙암 방식을 이용한 대형 광학부품 연마가공기 개발 (Development of a Swing-Arm Type Polishing Machine for Large Optics)

  • 김진욱;김옥현
    • 한국기계가공학회지
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    • 제7권2호
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    • pp.3-7
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    • 2008
  • A polishing machine adopting a new unique structural mechanism has been developed, named as a swing-arm type polishing machine. The mechanism is such that the tool path tracks on a spherical surface, of which the diameter is adjusted by setting up the machine mechanism properly. It has a strong benefit especially for polishing axis-symmetric concave mirror surfaces. The swing-arm type polishing machine with 5-axes has been designed in order to polish a concave mirror surface lip to diameter of 2 meters. The drawings are made using 3D CAD and strain-stress analysis has been done by finite element method. AC servo-motor has been used to move the swing arm and a operating software has been developed using a LapVIEW tool. Result of the test run was satisfactory which convinces the usefulness of the swing-arm type polishing machine.

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어드미턴스 모델을 이용한 다이아몬드 터닝머시인의 극초정밀 제어 (Admittance Model-Based Nanodynamic Control of Diamond Turnning Machine)

  • 정상화;김상석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.49-52
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    • 1996
  • The control of diamond turning is usually achieved through a laser-interferometer feedback of slide position. The limitation of this control scheme is that the feedback signal does not account for additional dynamics of the tool post and the material removal process. If the tool post is rigid and the material removal process is relatively static, then such a non-collocated position feedback control scheme may surfice. However, as the accuracy requirement gets tighter and desired surface contours become more complex, the need for a direct tool-tip sensing becomes inevitable. The physical constraints of the machining processprohibit any reasonable implementation of a tool-tip motion measurement. It is proposed that the measured force normalto the face of the workpice can be filterd through an appropriate admittance transfer function to result in the estimated depth of cut. This can be compared to the desired depth of cut to generate the adjustment cotnrol action in addition to position feedback control. In this work, the design methodology on the admittance model-based control with a conventional controller is presented. Based on the empirical data of the cutting dynamics, simulation results are shown.

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엔드밀가공시 복합계측 신호를 이용한 공구 마멸의 카오스적 해석 (Chaotic analysis of tool wear using multi-sensor signal in end-milling process)

  • Kim, J.S.;Kang, M.C.;Ku, S.J.
    • 한국정밀공학회지
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    • 제14권11호
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    • pp.93-101
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    • 1997
  • Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and control system, which were hitherto based on linear models. Theory of chaos which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end milling process. Then, it will be verified that cutting force is low-dimensional chaos by calculating Lyapunov exponents. Fractal dimension, embedding dimension. And it will be investigated that the relation between characteristic parameter calculated from sensor signal and tool wear.

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음향센서를 활용한 CNC 공구떨림 감지 및 안정화 기법 (A Detection and Stabilization Method for CNC Tool Vibration using Acoustic Sensor)

  • 김정준;조기환
    • 한국정보전자통신기술학회논문지
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    • 제12권2호
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    • pp.120-126
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    • 2019
  • 최근 정밀기계, 전기전자, 반도체 등의 급속한 산업의 발달로 전장장치의 고정밀도 가공의 필요성이 증대하고 있다. 작업자의 감각과 경험에 의존하던 절삭 공작기계 제어는 CNC(Computerized Numeric Controller: 컴퓨터 수치제어) 도입으로 가공 정밀도가 획기적으로 개선되고 있다. 또한 공작 기계의 운전 상태를 실시간 반영하는 가공 동특성(cutting dynamics)기법이 관심을 받고 있다. 본 논문은 CNC 공작기계에 음향센서를 부착하여 공구떨림 감지 및 안정화하는 방안을 제시한다. 공구 이송 위치와 음향센서 데이터를 동기화 하고 수집된 음향 주파수에서 이상 진동음에 대한 주파수를 분석하여 떨림을 감지한다. 또한 가공 동특성 기법을 적용하여 공구떨림 감지와 안정화의 신뢰성을 높인다. 제안한 기법은 금형 가공의 공구떨림 안정화 전후 가공 표면조도의 향상 관점에서 분석 평가한다.

이득 설계가 간단한 선형전동기 구동용 고성능 통합 PID 위치제어기 구현 제1부: 통합 PID 위치제어기 특성 (Implementation of the High Performance Unified PID Position Controller for Linear Motor Drive with Easy Gain Ajustment Part I - Feature of the Unified PID Position Controller)

  • 김준석
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제51권4호
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    • pp.187-194
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    • 2002
  • Recently, the application of the linear machine far industrial field is remarkable increased, especially for the gantry machine, machine tool system and CNC. In these application fields, high dynamics position control performance Is essentially required in both the steady and the transient state. This pacer presents simple but powerful position control loop based on traditional PID controller. The presented position control algorithm, named 'Unified PID Position Controller'has great features for the linear machine drives such as no over-shoot phenomena and simple gain tuning strategy. Through the experimental results with commercial linear motors, it is shown that the proposed algorithm has excellent dynamics suitable fur linear motions.

공작기계 계 의 이송방향 동특성에 관한 연구 (Feed Directional Dynamic Characteristics of the Machine Tool System)

  • 이종원;조영호
    • 대한기계학회논문집
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    • 제7권1호
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    • pp.36-45
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    • 1983
  • In order to characterize the machine tool feed-drive dynamics, thread cutting experiments are performed with cutting conditions and slide-way lubrication varied. During the experiments, the carriage, tool post and tail stock accelerations in the feed direction are measured, and analyzed by employing the spectral analysis method. It is found that the tool post vibration in the feed direction during thread cutting operation is mainly due to those of the carriage and the workpiece. Other structure-related vibrations show little effects on the tool post vibration. The characteristics of the carriage vibration is shown to be fairly consistent, except the vibration amplitude, regardless the variations in cutting condition and lubrication within the experimental range. The experimental results suggest that the feeddrive system can be modelled as a 2 DOF damped oscillatory system.

엔드밀가공시 복합계측 신호에 의한 공구 마멸의 카오스적 해석 (Chaotic Analysis of Multi-Sensor Signal in End-Milling Process)

  • 구세진;이기용;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.817-821
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    • 1997
  • Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and system, which were hitherto based on linear models. Theory of chaos, which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end millingprocess. Then, it will be verified that cutting force is low-dimensional deterministic chaos calculating Lyapunov exponents, Fractal dimension, Embedding dimension. Aen it will be investigated that the relations between characteristic parameter caculated form sensor signal and tool wear.

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Universal SSR Small Signal Stability Analysis Program of Power Systems and its Applications to IEEE Benchmark Systems

  • Kim, Dong-Joon;Nam, Hae-Kon;Moon, Young-Hwan
    • KIEE International Transactions on Power Engineering
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    • 제3A권3호
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    • pp.139-147
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    • 2003
  • The paper presents a novel approach of constructing the state matrix of the multi-machine power system for SSR (subsynchronous resonance) analysis using the linearized equations of individual devices including electrical transmission network dynamics. The machine models in the local d-q reference frame are integrated with the network models in the common R-I reference frame by simply transforming their output equations into the R-I frame where the transformed output is used as the input to the network dynamics or vice versa. The salient feature of the formulation is that it allows for modular construction of various component models without rearranging the overall state space formulation. This universal SSR small signal stability program provides a flexible tool for systematic analyses of SSR small-signal stability impacts of both conventional devices such as generation systems and novel devices such as power electronic apparatus and their controllers. The paper also presents its application results to IEEE benchmark models.