• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2004년도 ICCAS
• /
• pp.1006-1011
• /
• 2004

Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. Such high speed usually results in thermal displacement and structural deformation. To minimize such thermal effect, most precision machine tools adopt high precision cooling system. This study proposes a temperature control for an oil cooler system using PI control with fuzzy logic. In a cooler system, the refrigerant flow rate is controlled by rotational speed of the compressor, where the outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error, difference between the outlet temperature and the reference one. Here, the ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional PID control. The experimental results show that the proposed method has advantages of smaller overshoot and smaller steady state error.

• 융합신호처리학회논문지
• /
• 제14권2호
• /
• pp.130-135
• /
• 2013

최근 공작기계 분야에서 가공속도와 가공정밀도 같은 시스템 성능이 한층 요구되고 있다. 특히 가공속도가 증가함에 따라 공작기계와 수가공 분야의 공작물 가공 부위에 유해한 열 발생을 초래하게 된다. 이 열은 가공 정밀도를 저하시키는 주된 원인으로 작용한다. 따라서 온도를 제어하는 오일쿨러는 공작기계에서 필수적이다. 일반적으로 두 가지 대표적인 제어기법인 핫가스 바이패스 방식과 압축기 가변속 제어 방식이 오일쿨러에 채택 되었다. 본 논문에서는 오일 출구 온도를 설정값으로 유지하기 위해 압축기의 속도를 제어하였다. 공작기계의 정밀 가공이 요구되는 추세에 맞추어 ${\pm}0.1^{\circ}C$의 고정도 온도 제어가 가능한 오일쿨러가 요구된다. 그러나 정밀 온도제어가 가능한 오일쿨러는 가격이 고가이다. 그러므로 본 논문에서는 on/off(릴레이) 제어방식 대신에 PID 제어기와 위상각 전력제어 방식을 사용하여 정밀 온도제어가 가능한 오일쿨러용 제어기를 제안한다. 제안한 제어기를 제작하고, $23^{\circ}C$, $24^{\circ}C$ 그리고 $25^{\circ}C$에서 실험하였다.

• 한국정밀공학회지
• /
• 제14권2호
• /
• pp.33-40
• /
• 1997

Recently, there are an increasing needs for high speed rotating spindle which is an important mechanical ele- ment for a high efficiency machine tool in order to shorten machining time and cut production costs. The heat gen- eration is the most important problem in the motor integrated spindle. In this study, the effects of temperature distribution and thermal behavior according to the oil-air lubrication and cooling conditions are investigate theo- retically and experimentally on the motor-integrated spindle under unloading condition. The experimental spin- dle system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system. To analyze the thermal behavior and cooling characteristics for the motor integrated spindle, the analysis using the finite element method is carried out. The analytical results are compared with the experimental results.

• Journal of Biosystems Engineering
• /
• 제41권3호
• /
• pp.177-183
• /
• 2016

Purpose: Mee (Madhuca longifolia) is an economically important tree growing throughout Sri Lanka. Its importance is mainly attributed to its oil with high nutritional and medicinal values. However, an inefficient extraction method limits its use. This study revealed the possibility of extracting oil from mee seeds by using a screw-type oil expeller. Methods: A popular screw-type oil expeller was used in the experiment. Extract bar clearance and speeds of the main spiral shaft were altered to increase the oil expelling efficiency of the machine. The quality of refined oil at the optimum oil yield was determined by measuring the refractive index, saponification value, iodine value, unsaponifiable matter, free fatty acid, and specific gravity. Results: An optimum yield of 35% oil was obtained when the machine capacity was 30 kg/h and energy consumption was 0.13 kWh/kg. This optimum machine condition was observed at an extract bar clearance of 0.5 mm and a main spiral shaft speed of 90 rpm. The refractive index, saponification value, iodine value, unsaponifiable matter, free fatty acid, and specific gravity of the oil were 1.4, 203, 59, 3.5%, 0.2%, and 0.907 g/cm3 respectively. Color of the mee oil was closer to yellow, which is revealed by the lightness value (L) of 24.93 and positive value (b) of 11.81. Conclusion: The screw-type oil expeller can be used for economically extracting mee oil on a commercial scale.

• 융합신호처리학회논문지
• /
• 제14권3호
• /
• pp.205-211
• /
• 2013

최근 공작기계 분야에서 가공속도와 가공정밀도 같은 시스템 성능이 한층 요구되고 있다. 특히 가공속도가 증가함에 따라 공작기계와 수가공 분야의 공작물 가공 부위에 유해한 열 발생을 초래하게 된다. 이 열은 가공 정밀도를 저하시키는 주된 원인으로 작용한다. 따라서 온도를 제어하는 오일쿨러는 공작기계에서 필수적이다. 일반적으로 두 가지 대표적인 제어기법인 핫가스 바이패스방식과 압축기 가변속 제어 방식이 오일쿨러에 채택 되었다. 본 논문에서는 공작기계에 사용하는 핫가스 바이패스 오일쿨러의 정밀한 온도특성을 얻기 위한 퍼지 제어기의 설계와 구현 방법을 다룬다. 출구 오일온도를 설정값과 실내온도로 잘 유지하도록 전자팽창밸브의 개도 각도를 제어하였다. 특히, 퍼지 제어기는 갑작스러운 외란에 의한 온도변화를 억제하는 기능을 포함하고 있다. 몇 가지 실험을 통하여 제안한 방법으로 목표 온도를 ${\pm}0.22^{\circ}C$정상상태 오차 이내로 제어할 수 있었다.

• 한국자동차공학회논문집
• /
• 제12권3호
• /
• pp.184-191
• /
• 2004

In this study, an inspection system for automotive parts using machine vision has been developed and presented. The system is comprised of six analog CCD cameras, frame grabber, and mechanism that loads the automotive parts to the system for the inspection. An Image processing algorithm for detecting eight different types of defects of oil-seals are developed, and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 1 second with acceptable accuracy. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

• 한국기계가공학회지
• /
• 제19권8호
• /
• pp.110-116
• /
• 2020

Aircraft hydraulic oil reservoirs made with aluminum 7075 have an anodized coating to enable airtightness and corrosion resistance. To maintain a stable oil pressure, the internal surface roughness of the reservoir should be less than approximately 0.2 ㎛. To this end, precision polishing must be performed. However, ensuring the processing quality is challenging, as most polishing operations are performed manually, owing to which, the inner surface roughness is not uniform, and the product quality is irregular. Therefore, we developed a special superfinishing machine to realize the efficient inner polishing of an aircraft hydraulic oil reservoir, by using an abrasive film to improve the process throughput and uniformity. In the experiment involving the superfinishing of an anodized aluminum 7075 cylinder specimen by using the proposed machine, a higher surface roughness than that achieved in the repetitive manual polishing process could be realized.

• Tribology and Lubricants
• /
• 제24권3호
• /
• pp.111-121
• /
• 2008

An integrated in-line oil monitoring detector assigned for continuous in situ monitoring multiple parameters of oil performance for predicting economically optimal oil change intervals and equipment condition control is presented in this study. The detector estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical intensity of oil in three optical wavebands ("Red", "Green" and "Blue") and water content is evaluated as Relative Saturation of oil by water. The detector is able to monitor oils with low light absorption (hydraulic, transformer, turbine, compressor and etc. oils) as well as oils with rather high light absorption in visible waveband (diesel and etc. oils). In a case study that the detector is applied to a diesel engine oil, it is found that the detector provides good results on oil chemical degradation as well as soot concentration.

• 한국융합학회논문지
• /
• 제8권10호
• /
• pp.1-8
• /
• 2017

정확한 예측은 미래에 일어날 현상에 대해 효과적으로 준비 혹은 대처 할 수 있게 해준다. 특히, 기상 현상은 인간의 생활과 밀접한 연관이 있으며, 발생할 수 있는 기상 및 재난 예측을 통해 인명, 재산 등의 피해로부터 예방 할 수 있게 해준다. 해상에서 발생할 수 있는 재난 중 하나인 유류유출 사고에 대해 빠르고 효과적으로 대응하기 위해서는 유출유의 이동과 주변 해역의 기상을 정확하게 예측하는 것이 중요하다. 본 논문에서는 분류 및 회귀 예측과 관련된 연구에서 준수한 성능 및 예측 가능성을 보여준 기계학습 기법으로 서포트 벡터 머신, 가우시안 프로세스, 다층 퍼셉트론, 방사기저함수 네트워크의 총 4 개의 기계학습 기법을 선별하였다. 선별한 기계학습 기법을 이용하여 유류유출의 탐지와 바람, 강우량, 오존 등의 기상 데이터를 예측하는 연구들의 연구 방법과 결과 등을 설명하며 이를 활용한 기계학습 기반 유류유출 예측 모델의 적용 가능성을 제시한다.

• Journal of Advanced Marine Engineering and Technology
• /
• 제33권7호
• /
• pp.1003-1011
• /
• 2009

This study aims at precise control of oil outlet temperature in the oil cooler system of machine tools for enhancement of working speed and processing accuracy. PID control logic is adopted to obtain desired oil outlet temperature of the oil cooler system with hot-gas bypass method. We showed that the gains of PID controller could be easily determined by using gain tuning methods to get the gain of PID controller without any mathematical model. We also investigated various gain tuning methods to design the gains of PID and compared each control performance for selecting the optimal tuning method on the hot gas bypass method through experiments. Moreover, we confirmed excellent control performance with proposed PI controller gain even though disturbances were abruptly added to the experimental system.