• 제목/요약/키워드: Machine loads

검색결과 256건 처리시간 0.021초

Hexagonal 인서트용 열간압출 금형설계 (Die Design of Hot Extrusion for Hexagonal Insert)

  • 권혁홍;이정로
    • 한국공작기계학회논문집
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    • 제11권1호
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    • pp.32-37
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    • 2002
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

Hexagonal 인서트용 열간압출 금형설계 (Design of Hot Extrusion Dies for Hexagonal Insert)

  • 권혁홍;이정로
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.72-77
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    • 2001
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design, and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

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극한 절삭조건에 적합한 새로운 다층 TiAIN 코팅 (An advanced PVD TiAIN multilayer coating for severe cutting conditions)

  • 김종성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.783-791
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    • 2000
  • Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

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박판강대의 롤성형 및 부하 분석 (Thin Steel Sheet Roll Forming and Load Analysis)

  • 서정현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.273-279
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    • 1999
  • In this paper the stress and strain behaivor in near homogeneous isotropic matrix of metal like steel was studied roll forming of thin steel sheet for cylindrical pipe. Analytical results reveals a body which is on the area of square thickness along and perpendicular to the width of thin steel sheet is in the state of plane strain during roll forming. As a result construction of analytical method for calculating deformation load and stably deformed length along the width of strained steel sheet was established. Also loads applied during roll forming were analyzed using two typical thin steel sheet 12.3m thick steel sheet with 42.5kg /mm2 yield strength of pipe and 5.3mm thick steel sheet with 32.5kg/mm2 yield strength of pipe. Through this analysis applicability of the analytical method for deformation load during roll forming of cylindrical thin steel pipe was evaluated with a study of necessary production technology for roll forming and design technology for roll forming machine.

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가변 속도 드라이버 부하에 대한 순시 전력 보상을 이용한 복합형 전력 필터의 설계와 시뮬레이션 (A Design and Simulation of Hybrid Power Filter for ASD Loads Based on Instantaneous Power Compensation Theory)

  • 조진호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.385-390
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    • 2000
  • This paper deals with the design and simulation of the hybrid power filter to compensate reactive power and harmonic components of nonlinear load. Control target is a 3-phase diode full bridge rectifier with L-R-C nonlinear load, this load is assumed adjustable speed driver(ASD). The hybrid filter consists of a shunt active filter, shunt passive filters and series inductors. Control algorithm is based on instantaneous power compensation theory proposed by H.Akagi and etc. The result from simulation shows the hybrid filter is superior than other filters on the point of compensation performance and low cost. The PSCAD/EMTDC 3.0 is used as simulation tools.

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마찰저감제의 마찰특성에 관한 실험적 연구 (Experimental Study on the Friction Characteristics of Friction Modifiers)

  • 문우식
    • Tribology and Lubricants
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    • 제8권2호
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    • pp.7-13
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    • 1992
  • Wear experiments were conducted using the SRV machine on the lubricated conditions of the several temperature and load. Oil samples were prepared by adding several friction modifiers into both paraffinic base oil and engine oil. Friction and wear characteristics of the oils were determined and are discussed in connection with the friction modifiers contained, the testing temperature and the load applied. From the study, it was found the MoDTC and the MoDTP, added into the engine oil, caused drastic increase in wear and had a tendendy to lose the friction-reducing property on some specific conditions of temperature and/or load, though they had the good property on other conditions. Ashless friction modifiers and dispersed $MoS_2$ investigated showed the good friction-reducing property, but the loads, where they became active, were different.

6061AI 복합재료 마모특성에 미치는 SiC입자 강화재 체적분율의 영향 (Effect of Volume fraction of SiC Particle Reinforcement on the Wear Properties of 6061AI Composites)

  • 김헌주
    • 열처리공학회지
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    • 제15권2호
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    • pp.82-92
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    • 2002
  • In the present investigation wear behavior of the 6061AI composites reinforced with 5, 10, 20% SiC particles for dry sliding against a SM45C counterface was studied as a function of load and sliding velocity. Sliding wear tests were conducted at two loads(19.6 and 49N) and three sliding velocities(0.2, 1 and 2 m/sec) at constant sliding distance of 4000 m using pin-on-disk machine under room temperature. Presence of SiC reinforcement particles in the composites has displayed a transition from mild to severe wear at relatively higher applied load and sliding velocity compare to that of the matrix metal. As the volume fraction of SiC particles increased, the transition moved to a more severe wear conditions. Eventually, mild wear prevailed at a most severe wear conditions in this study, that was 49N load and 2 m/sec sliding velocity in 20% SiC particle/6061AI composite.

박판 강대의 롤성형 및 부하 분석 (Thin Steel Sheet Roll Forming and Load Analysis)

  • 서정현
    • 소성∙가공
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    • 제8권6호
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    • pp.554-562
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    • 1999
  • In this paper, the stress and strain behavior in near homogeneous isotropic matrix of metal like steel was studied during roll forming of thin steel sheet for cylindrical pipe. Analytical result reveals a body which is on the area of square thickness along and perpendicular to the width of thin steel sheet is in the state of plane strain during roll forming. As a result, construction of analytical method for calculating deformation load and stably deformed length along the width of strained steel sheet was established. Also, loads applied during roll forming were analyzed using two typical thin steel sheets. 12.3mm thick steel sheet with 42.5kg/㎟ yield strength of pipe and 5.3mm thick steel sheet with 32.5kg/㎟ yield strength of pipe. Through this analysis, applicability of the analytical method for deformation load during roll forming of cylindrical thin steel pipe was evaluated with a study of necessary production technology for roll forming and design technology for roll forming machine.

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태양열 구동 흡수식 냉동기의 기본설계 및 성능분석 (Basic Design and Performance Analysis of an Solar Absorption Chiller)

  • 백남춘;윤응상;주문창;정시영
    • 태양에너지
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    • 제18권3호
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    • pp.107-112
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    • 1998
  • Basic design of a solar driven absorption cooling machine(SDACM) with a cooling capacity of 5 USRT was carried out. The SDACM is a single effect cycle driven by low temperature hot water from solar collectors. The SDACM design data were calculated by the steady state simulation program which was developed in this study The variation of COP and cooling capacity of the SDACM were investigated at different off-design conditions. Both the cooling capacity and the system COP were improved with decreasing cooling water temperature. If hot water temperature was increased, the cooling capacity was improved but the system COP was found to be decreased. The decrease of the system COP were basically caused by increased thermal loads in the system components.

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전동기계기초 전용 구조해석 및 설계 통합 시스템의 개발 (Development of Integrated System for Structural Analysis & Design of Foundation for Vibrating Machines)

  • 이동근;김현수;손권익;임인묵
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1998년도 가을 학술발표회 논문집
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    • pp.455-462
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    • 1998
  • Analysis and design of vibrating machine foundations subjected to dynamic loads is a very complex problem. Thus it is difficult to set up an accurate analytical modeling. Generally, the design of foundations for vibrating machines has been performed by the equivalent static analysis which is generally based on engineer's experience and various assumptions The purpose of this study is to develop an integrated system which enables structural engineers to produce results of high quality within a short time in works related to structural analysis and design of foundation for vibrating machines. As the result of this study, level-up of application software is expected as well as improvement of quality in structural engineering and reduction of engineers' effort.

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