• 제목/요약/키워드: Machine components

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Defect Classification of Components for SMT Inspection Machines (SMT 검사기를 위한 불량유형의 자동 분류 방법)

  • Lee, Jae-Seol;Park, Tae-Hyoung
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.10
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    • pp.982-987
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    • 2015
  • The inspection machine in SMT (Surface Mount Technology) line detects the assembly defects such as missing, misalignment, loosing, or tombstone. We propose a new method to classify the defect types of chip components by processing the image of PCB. Two original images are obtained from horizontal lighting and vertical lighting. The image of the component is divided into two soldering regions and one packaging region. The features are extracted by appling the PCA (Principle Component Analysis) to each region. The MLP (Multilayer Perceptron) and SVM (Support Vector Machine) are then used to classify the defect types by learning. The experimental results are presented to show the usefulness of the proposed method.

Gear Train Development for CNC Wire Bending Machine (CNC 와이어 벤딩기 구동장치 개발)

  • Cho, Hyun-Deog;Choi, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.50-55
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    • 2008
  • CNC wire bending machines are used in industries to make a type variety of wire products such as long links. The machines have a long arm device to rotate in order to remove forming errors by flexibility of wire. Generally, the machines which constructed servo motors in the arm have the rotating range of the arm under 360 degree because the servo motors connect with fixed control devices on frame by many cables. The rotating angle under 360 degree limits working speed and forming geometry. Therefore this study developed a gear train to drive a parts in arm and to be independent on arm rotation movement. The developed gear train can transfer four movements to four components in arm and is consists parallel of four pairs of satellite gear trains. This study constructed the CNC wire bending machine with the developed gear train and verified that the gear train could drive internal components independently on arm rotation.

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Extension of the Operating Speed for Vector-Controlled Induction Machine Drives in the Overmodulation Range

  • Nguyen, Thanh Hai;Lee, Dong-Choon
    • Journal of Power Electronics
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    • v.12 no.3
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    • pp.477-486
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    • 2012
  • This paper proposes a novel current control scheme for vector-controlled induction machine (IM) drives in the overmodulation (OVM) range, with which the voltage utilization of the voltage-source inverter (VSI) can be maximized. In the OVM region, the original voltage reference is modified by changing its magnitude and angle, which causes the motor current to be distorted, resulting in a deterioration of the current control performance. To meet with this situation, the harmonic components in the feedback currents should be eliminated before being input to the PI current controllers. For this, a composite observer is applied to extract the fundamental and harmonic components from the distorted currents, which gives a good performance without a delay and the effect of a fundamental frequency variation. In addition, through a detailed analysis of the response of the PI current controllers in the OVM range, the effectiveness of using the composite observer is demonstrated. Simulation and experimental results for a 3-kW induction motor drive are shown to verify the validity of the proposed method.

Dynamically Reconfigurable Personal Robot Platform (동적 재구성이 가능한 퍼스널 로봇 플랫폼)

  • Roh Se-gon;Park Kiheung;Yang Kwangwoung;Park Jinho;Oh Ki Yong;Kim Hongseok;Lee Hogil;Choi Hyoukryeol
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.9
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    • pp.816-824
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    • 2004
  • In this paper, the framework for accelerating the development of personal robots is presented, which includes the technology such as modularization with its own processing and standardization open to the other developers. Its basic elements are Module-D(Module of DRP I) characterized functionally and VM-D(Virtual Machine of DRP I) arbitrating Module-Ds. They can suggest the effective ways for integrating various robotic components and interfacing among them. Based on this framework, we developed a fully modularized personal robot called DRP I(Dynamically Reconfigurable Personal robot). Its hardware components are easily attached to and detached from the whole system. In addition, each software of the components is functionally distributed. For the materialization of the proposed idea, we mainly focus on the dynamically reconfigurable feature of DRP I.

Design and Fabrication of 6-Component Forces and Moments Sensor Using a Column Structure (원기둥을 이용한 6축 힘/모멘트 센서의 설계 및 제작)

  • Shin, Hong-Ho;Kim, Jong-Ho;Park, Yon-Kyu;Joo, Jin-Won;Kang, Dae-Im
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1288-1295
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    • 2002
  • The column-type sensing element in building and mechanical construction parts was designed as three forces and three moments sensor by attaching strain gages approximately. Compared to conventional multi-component sensor, the designed sensor has high stiffness and low cost. The radius of the column was designed analytically and compared with finite element analysis. The interference errors between components were minimized by using addition and subtraction procedure of signals. The fabricated sensor was tested by using a deadweight force standard machine and a six-component force calibration machine. The calibration results showed that the 6-component forces and moments sensor had interference error less than 7.3 % between $F_x$ and $M_x$ components, and 5.0 % in case of other components.

Sensing method of multi-component forces and moments using a column structure (기둥을 이용한 다축 힘/모멘트 감지 방법에 관한 연구)

  • Shin, H.H.;Kang, D.I.;Park, Y.K.;Kim, J.H.;Joo, J.W.;Kim, O.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.837-841
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    • 2001
  • The column-type sensing element in building and mechanical construction parts was designed as three forces and three moments sensor by attaching strain gages approximately. Compared to conventional multi-component sensor, the designed sensor can solve the problem about low stiffness and high cost. The radius of the column was designed analytically and compared with finite element analysis. The coupling errors between components were minimized by using addition and subtraction procedure of signals. The fabricated sensor was tested by using a deadweight force standard machine and a six-component force calibration machine in Korea Research Institute of Standards and Science(KRISS). The calibration showed that the multi-component force/moment sensor had coupling error less than 19.8 % between $F_x$ and $M_y$ components, and 9.0 % in case of other components.

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Scheduling on the Pre-assembly Stage of Multiple Fabrication Machines (다중기계로 구성되는 조립전단계에서의 부품생산 일정계획)

  • 윤상흠
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.26 no.4
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    • pp.63-71
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    • 2003
  • This paper analyses a deterministic scheduling problem concerned with manufacturing multiple types of components at a pre-assembly stage composed of parallel fabrication machines. Each component part is machined on a fabrication machine specified in advance. The manufactured components are subsequently assembled into products. The completion time of a job(product) is measured by the latest completion time of its all components at the pre-assembly stage. The problem has the objective measure of minimizing the total weighted completion time of a finite number of jobs. Two lower bounds are derived and tested in a branch-and-bound scheme. Also, three constructive heuristic algorithms are developed based on the machine aggregation and greedy strategies. Some empirical evaluation of the performance of the proposed branch-and-bound and heuristic algorithms are also performed.

Surface Texturing in Hydraulic Machine Components for Friction Reduction (Surface Texturing에 의한 유압부품의 마찰저감)

  • Park, Tae Jo;Kim, Min Gyu
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.27-33
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    • 2016
  • In hydraulic machinery, the hydraulic fluid acts primarily as working fluid and secondarily as a lubricant. Hence, the viscous friction force acting on the sliding components should be reduced to improve the mechanical efficiency. It is now well known that the surface texturing is a useful method for friction reduction. In this study, using a commercial computational fluid dynamics (CFD) code, FLUENT, the lubrication characteristics of a surface textured slider bearing under high boundary pressure difference is studied. The streamlines, velocity profiles, pressure distributions, load capacity, friction force and leakage flowrate are highly affected by the film thickness ratio and the textured region. Partial texturing at the inlet region of the inclined slider bearing can reduce both friction force and leakage flowrate than in the untextured case. The present results can be used to improve the lubrication characteristics of hydraulic machinery.

Improving the Subject Independent Classification of Implicit Intention By Generating Additional Training Data with PCA and ICA

  • Oh, Sang-Hoon
    • International Journal of Contents
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    • v.14 no.4
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    • pp.24-29
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    • 2018
  • EEG-based brain-computer interfaces has focused on explicitly expressed intentions to assist physically impaired patients. For EEG-based-computer interfaces to function effectively, it should be able to understand users' implicit information. Since it is hard to gather EEG signals of human brains, we do not have enough training data which are essential for proper classification performance of implicit intention. In this paper, we improve the subject independent classification of implicit intention through the generation of additional training data. In the first stage, we perform the PCA (principal component analysis) of training data in a bid to remove redundant components in the components within the input data. After the dimension reduction by PCA, we train ICA (independent component analysis) network whose outputs are statistically independent. We can get additional training data by adding Gaussian noises to ICA outputs and projecting them to input data domain. Through simulations with EEG data provided by CNSL, KAIST, we improve the classification performance from 65.05% to 66.69% with Gamma components. The proposed sample generation method can be applied to any machine learning problem with fewer samples.

A Study on the VME-Based Application for Integrated Control of PEFP Linac Machine Components

  • Song, Young-Gi;An, Eun-Mi;Kwon, Hyeok-Jung;Cho, Yong-Sub
    • Proceedings of the Korea Information Processing Society Conference
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    • 2009.11a
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    • pp.141-142
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    • 2009
  • The PEFP (Proton Engineering Frontier Project) is constructing a 100MeV proton Linac (Linear Accelerator). The 20 MeV 20 mA proton beam has been serviced for an application in the fields of material, biological, information technology and medical sciences. For a stable and efficient acceleration of a proton beam, the control requirements must be optimized by studying various control methods. We propose that the integrated control system for the Linac machine components must be based on a distribution control method to improve a centralized control system. Based on EPICS (Experimental Physics and Industrial Control System) real-time software, the VME (Versa Module European package format) IOC (Input Output Controller) was developed under cross development environment with a RISC (Reduced Instruction Set Computer) PowerPC system. In this paper, we describe the design and implementation of distributed control system using the VME-based EPICS middleware for various components of the large proton accelerator.