• 제목/요약/키워드: Machine components

검색결과 940건 처리시간 0.028초

Machine Learning을 이용한 무기 체계(or 구성품) 고장 유형 식별 (Identify the Failure Mode of Weapon System (or equipment) using Machine Learning)

  • 박연경;이혜원;김상문
    • 한국산학기술학회논문지
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    • 제19권8호
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    • pp.64-70
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    • 2018
  • 무기 체계(or 구성품) 개발은 한정된 개발기간과 비용 등의 제한으로 시험 횟수가 많지 않아, 고장관련 축적된 데이터의 규모도 적다. 그러나 운용 중 발생한 고장 및 정비내역은 많은 부분 전산 데이터로 관리하고 있기 때문에 이를 활용한 무기 체계(or 구성품)의 고장원인 분석은 가능하다. 다만 다양한 무기체계의 고장 및 정비내역 작성 규격이 각 군 별, 업체별 상이하고, 고장 원인의 구체적 내역은 비정형 텍스트 데이터로 기술되어 있기 때문에 이를 분석하는데 어려움이 있었다. 그러나 오늘날 빅데이터 처리 기술과 기계학습(Machine Learning) 알고리즘의 발전, HW연산 능력의 개선과 맞물려, 상기와 같은 비정형 데이터를 처리 할 수 있는 여러 가지 방법들이 시도 되고 있으며, 주요한 연구 분야로 활발히 연구되고 있다. 본 논문에서는 국방 무기 체계(or 구성품)의 고장/정비 관련 비정형 데이터를 기계학습 기법 중 하나인 doc2vec을 적용하여 고장사례 분석 방안에 대하여 제시한다.

이산현상 시스템을 위한 두개의 입력을 가진 모델 (Two-port machine model for discrete event dynamic systems)

  • 이준화;권욱현
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 19-21 Oct. 1992
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    • pp.212-217
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    • 1992
  • In this paper, a two ports machine(TPM) model for discrete event dynamic systems(DEDS) is proposed. The proposed model is a finite state machine which has two inputs and two outputs. Inputs and outputs have two components, events and informations. TPM is different from other state machine models, since TPM has symmetric input and output. This symmetry enables the block diagram representation of the DEDS with TPM blocks, summing points, multiplying points, branch points, and connections. The graphical representation of DEDS is analogous to that of control system theory. TPM has a matrix representation of its transition and information map. This matrix representation simplifies the analysis of the DEDS.

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머신러닝 기법을 활용한 공장 에너지 사용량 데이터 분석 (Machine Learning Approach for Pattern Analysis of Energy Consumption in Factory)

  • 성종훈;조영식
    • 정보처리학회논문지:컴퓨터 및 통신 시스템
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    • 제8권4호
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    • pp.87-92
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    • 2019
  • 본 연구에서는 머신 러닝 기법을 활용하여 공장에서 발생하는 에너지 사용량에 대한 데이터 분석 및 패턴 추출에 대해 다룬다. 통계학이나 기존의 방법들은 몇 가지 물리적 특성을 반영하는 수학적 모델을 구축하는 반면, 머신 러닝을 통한 접근방법은 데이터 학습을 통하여 모델의 계수들을 결정하게 된다. 기존의 방법들은 특정한 구조를 갖는 수학적 모델을 구축해야 한다는 어려움이 있으며 과연 데이터의 특징들을 잘 반영하는지에 대한 의문이 존재했다. 그러나 머신 러닝을 통한 방법은 사람이 구축하기 어려운 작업들을 용이하게 구축한다는 장점을 가지고 있기 때문에 데이터 간의 관계를 파악하기에 더 효율적이라는 장점을 가지고 있다. 공장의 에너지 소비에 직접적으로 영향을 끼치는 요소들이 존재하며 이러한 전력 소비는 시간에 따른 데이터로 나타나게 된다. 각 요소들로부터 발생하는 소비 전력을 계측하고 데이터 베이스를 구축하기 위해 각 요소에 센서를 장착하였다. 취득된 데이터에 대해 전처리 과정 및 통계적인 분석을 거친 뒤, 머신 러닝을 통해 패턴을 분석하는 과정을 거쳤다. 이를 통해 공장에서 발생하는 소비 전력 데이터에 대한 패턴 분석을 진행하였다.

강 봉(SM45C) 맞대기 용접부의 피로수명 평가 (Estimation of Fatigue Life in Butt-Welded Zone of SM45C Steel Rod)

  • 오병덕;이용복
    • Journal of Welding and Joining
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    • 제26권3호
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    • pp.45-50
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    • 2008
  • SM45C steel rods being used generally for power transmission shafts and machine components was selected and welded by Butt-GMAW(Gas Metal Arc Welding) method. An estimation of fatigue life was studied by constructing S-N curve. Fatigue strength of base metal zone showed higher values than one of weld zone in low cycles between $10^4$ and $10^6$cycles. However, significant decrease in fatigue strength of base metal was found around $10^6$cycles, which were almost same as one of heat affected zone. This decrease was attributed that initial residual stress of the steel rods distributed by drawing process was diminished by continually applied load, and resulted in softening of base metal. The fatigue limit of the weld zone was highest in the boundary between deposited metal zone and heat affected zone, and followed by in the order of deposited metal zone, base metal zone, and heat affected zone. Based on these results, it is revealed that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected within the region of the lowest fatigue limit of heat affected zone.

AE센서를 이용한 스커핑 손상의 감시 (Detecting of Scuffing Faliure using Acoustic Emission)

  • 김재환;김태환;조용주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 제35회 춘계학술대회
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    • pp.34-39
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers eon the contacting surfaces in real time. The FFT(Fast Fourier Transform)analyses of the AE signal are used to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented

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AE 센서를 이용한 스커핑 손상의 감시 (Detecting of Scuffing Failure Using Acoustic Emission)

  • 조용주;김재환;김태완;조용주
    • Tribology and Lubricants
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    • 제18권5호
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    • pp.351-356
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

스윙암 방식의 형상 측정기를 이용한 대형 반사경의 정밀가공에 관한 연구 (Study on Fabrication of a Large Concave Mirror Surface Using a Swing-Arm Type Profilometer)

  • 이기암;김옥현;이응석
    • 한국기계가공학회지
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    • 제7권3호
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    • pp.41-46
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    • 2008
  • Generally optical components are fabricated by grinding, lapping and polishing processes. Those processes take long time to obtain optical high surface quality. In the case of large optical components, the on-machine measurement is strongly recommended because the workpiece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm mechanism which can be used for on-machine measurement of a surface profile with a sensing probe end-effect, and also for grinding or lapping the surface with a corresponding tool. The measuring accuracy and uncertainty using a swing arm type profilometer have been studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $5{\mu}m$. Those inspection data are provided for correcting the residual figuring error in next processes.

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형상기억합금 기반 공구클램핑 장치를 위한 자동공구교환 시스템 개발 (Development of Automatic Tool Change System of the SMA-Based Tool Clamping Device)

  • 신우철;노승국;김병섭;박종권
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.710-715
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    • 2010
  • This study developed an automatic tool change system of the SMA-based tool clamping device for applications of micro-machine tools. This paper first describes clamping and unclamping procedures of the automatic tool change system and its basic configuration. Second, it presents fabrication techniques of components, such as a heating/cooling system and a tool loader. Finally, it describes automatic tool change test conducted with a prototype in which the fabrication techniques of components were employed. As the results of the test, times needed for clamping and unclamping operations were estimated to 18(s) and 8(s) respectively. The experimental results confirm that the proposed automatic tool change system can be sucessfully applied to micro-machine tools.

A Machine Vision System for Inspecting Tape-Feeder Operation

  • Cho Tai-Hoon
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • 제6권2호
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    • pp.95-99
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    • 2006
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and to inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++ on Windows with easily usable GUI. Using this system, we can automatically measure and inspect the quality of ail feeders in production process by analyzing the measurement results statistically.