• Title/Summary/Keyword: Machine components

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A Reverse Kinematic Approach for Error Analysis of a Machine Tool Using Helical Ball Bar Test (헬리컬 볼바 측정을 사용한 공작기계 오차해석의 역기구학적 접근)

  • 김기훈;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.703-707
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    • 2000
  • Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machines. This main error components are analyzed by three-dimensional helical ball bar test. By substituting result of helical ball bar test fer simplified model, we could find that obtained error components are closed to real error components.

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Development of 6-component Force/Moment Calibration Machine (6분력 힘/모멘트 교정기의 개발)

  • 김갑순;강대임
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.127-134
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    • 1998
  • This paper describes the design of a 6-component force/moment calibration machine with having the maximum capacities of 500 N in forces and 50 Nm in moments. To be used for the characteristic of a multi-component load cell. this machine consists of a body, a fixture, a force generating system, a moment generating system and weights. We have also evaluated the accuracy of the calibration machine. Test results show that the expanded relative uncertainty for force components $\pmFx,\;\pmFy\;and\;moment\;components\;\pmMx,\;\pmMy\;are\;less\; than\;8.6\times10^{-4}$, and force components +Fz, -Fz and moment components $\pmMz\;is\;less\;than\;1.6\times10^{-3},\;2.0\times10^{-5},\;1.7\times10^{-3}$ respectively.

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A Reverse Kinematic Approach for Error Analysis of a Machine tool Using Hemispherical Helix Ball bar test (반구상의 나선형 볼바측정을 통한 공작기계 오차해석의 역기구학적 접근)

  • Yang, Seung-Han;Kim, Ki-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.143-151
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    • 2001
  • Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machine. The main error components are analyzed by ball bar test of hemispherical helix. The novel measurement method using ball bar system has many advantages which are more efficient, easier to use than conventional measurement system.

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A New Method for Generating Structural Configurations of Modular-Reconfigurable Machine Tool (모듈러 RMT의 구조형태 생성을 위한 새로운 방법)

  • Choi Y. H.;Park H. M.;Jang S. H.;Choi E. Y.;Kim I. S.;Park J. K.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.435-440
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    • 2005
  • This study describes a new method of constructing Reconfigurable machine tools configurations from a set of modules or components. This proposed method defines combinability vector for each module and mutual combinability coefficient matrix for adjacent two modules. All of machine configurations possible to be generated from any two adjacent modules can be determined by quadratic form of two associated combinability vectors. Furthermore, all of possible RMT configurations generating from a series of multiple modules also can be obtained by multiplying quadratic form of two adjacent conbinability vectors recursively. Our proposed RMT configuration generating method can be successfully applied to determining all of possible machine configurations from several modules or components at conceptual- or preliminary- design stage.

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Lubrication Characteristics of Surface Textured Hydraulic Machine Components (표면조직 가공한 유압부품면에서의 윤활특성)

  • Lee, J.O.;Park, T.J.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.26-31
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    • 2012
  • Friction reduction between sliding hydraulic machine components is required to improve efficiency and reliability of hydraulic machineries. It is recently reported that surface texturing on sliding bearing surfaces can reduce the friction force highly. In this paper, numerical analysis is carried out to investigate the effect of dimple numbers and inlet boundary pressures on the lubrication characteristics of a parallel sliding bearing using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the pressure distribution, load capacity, dimensionless friction force and leakage with dimple number and their locations, and inlet pressures. The overall lubrication characteristics are highly affected by dimple numbers and boundary pressure. The numerical method adopted and results can be used in design of efficient hydraulic machine components.

Radiation Monitoring on a Fuel Handling Machine with Semiconductor Sensors (반도체센서를 이용한 핵연료교환기 피폭방사선량 모니터링)

  • 김승호;김양모;이남호
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.3
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    • pp.249-254
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    • 2004
  • The radiation dosage of nuclear fuel handling machine of PHWR type NPP during normal operation is measured using semiconductor detectors. In order to predict and mitigate the damage of main components in fuel handling machine, caused by high irradiation, the radiation dosage exerted to the components by neutron and gamma ray is measured independently during one time of the fuel exchange, which is used far estimating the radiation dosage for one year. This result can guarantee the safety and economical efficiency for determining the replacement time of the high cost main components in fuel handling machine.

Parts grouping by a hierarchical divisive algorithm and machine cell formation (계층 분리 알고리즘에 의한 부품 그룹핑 및 셀 구성)

  • Lee, Choon-Shik;Hwang, Hark
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.589-594
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    • 1991
  • Group Technology (GT) is a technique for identifying and bringing together related or similar components in a production process in order to take advantage of their similarities by making use of, for example, the inherent economies of flow production methods. The process of identification, from large variety and total of components, of the part families requiring similar manufacturing operations and forming the associated groups of machines is referred as 'machine-component grouping'. First part of this paper is devoted to describing a hierarchical divisive algorithm based on graph theory to find the natural part families. The objective is to form components into part families such that the degree of inter-relations is high among components within the same part family and low between components of different part families. Second part of this paper focuses on establishing cell design procedures. The aim is to create cells in which the most expensive and important machines-called key machine - have a reasonably high utilization and the machines should be allocated to minimize the intercell movement of machine loads. To fulfil the above objectives, 0-1 integer programming model is developed and the solution procedures are found. Next an attempt is made to test the feasibility of the proposed method. Several different problems appearing in the literature are chosen and the results air briefly showed.

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Study on Utilization of Digital Tacho Graph in Construction Machinery Information Systemm (건설기계 정보화시스템 구축을 위한 운행기록장치 활용방안)

  • Yoon, Janet;Lee, Seung-Cheol
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.2
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    • pp.17-23
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    • 2016
  • Construction of our machine "Digital Tacho Graph" toghether with development and intergrated management system information is attached under Traffic Safety Law in article submission. This machine "Digital Tach Graph" has been mandated on a priority basis. The entire machine is constructed with specialised components to collect data that can retrive basic information. To obtain the components to perfect the information to optimize the device and system.

A Study on Virtual Machine Design Simulator (가상 기구설계 시뮬레이터에 관한 연구)

  • Yim, Hong-Jae;Ju, Jae-Hwan;Sung, Sang-Jun;Jang, Si-Youl;Lee, Kee-Sung;Shin, Dong-Hoon;Jeong, Jae-Il;Lim, Si-Hyung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1559-1563
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    • 2007
  • This paper presents a virtual machine design simulation program. Kinematics of various mechanisms can be modeled with 3 dimensional geometry and actuators. CAD data for any machine component can be easily imported in STL format. Machine components are assembled with kinematic joints simply by drag and drop function in virtual graphic simulator. Interference and collision of any component with other components can be identified during the motion simulation. Graphic user interface program is developed using Microsoft Direct X code. A precision micro stage system is demonstrated with the proposed virtual machine design simulator.

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Structural Analysis of Injection Molding Machine Components (사출성형기의 주요 구조부품 해석)

  • U, Chang-Su;Lee, Sang-Rok
    • 연구논문집
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    • s.25
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    • pp.5-12
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    • 1995
  • Mold platen are one of the most important structural components of the injection molding machine. Mold platen had been designed, and manufactured based on the experience and the method of trial and error. Recently, as the computer progress, the numerical simulation method using commercial finite element analysis code has been used to analyze the characteristics of components. It's a urgent problem to reduce the weight of mold platen while preserving the safety and reliability for the structual failure. Finite element analyses to establish basic design technologies and reducing the weight of mold platen were carried out. As result, we are obtained the about 10% reducing the weight for mold platen.

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