• 제목/요약/키워드: Machine breakdown

검색결과 83건 처리시간 0.02초

레이저 미세가공 공정 요소 모니터링 기술 (Laser Micro-machining Process-monitoring Technologies)

  • 손현기;이제훈;한재원;김호상
    • 한국정밀공학회지
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    • 제27권2호
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    • pp.34-39
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    • 2010
  • In order to achieve and maintain dimensional accuracy in laser micro-machining, dominant parameters such as laser power and laser focus position need to be monitored and controlled real time. Also, in order to selectively machine multi-layered materials, the material being presently machined need to be recognized. This paper presents an auto-focusing (AF) module to keep laser focus on a large-area surface; a real-time laser power stabilizing module based on optical attenuation; and a laser-induced breakdown spectroscopy (LIBS) module. With these monitoring modules, position error in laser focus on a 4" silicon wafer was kept below $4{\mu}m$, initially $51{\mu}m$, and laser power stability of a UV laser source was improved from 1.6% to 0.3%. Also, the material transition from polyimide to copper in machining of FCCL (flexible copper clad laminate) was successfully observed.

전력기기용, 에폭시/마이크로 실리카 및 알루미나 복합제의 전기적·기계적 파괴 강도 특성 (Electrical and Mechanical Strength Properties of Epoxy/Micro Silica and Alumina Composites for Power Equipment)

  • 박주언;박재준
    • 한국전기전자재료학회논문지
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    • 제31권7호
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    • pp.496-501
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    • 2018
  • In this study, we prepared 40, 45, 50, 55, 60, 65, and 70 wt% content composites filled in epoxy matrix for two micro silica and three micro alumina types for use as a GIS heavy electric machine. As a filler type of epoxy composite, micro silica composites showed excellent AC breakdown strength properties compared to micro alumina composites in the case of electrical properties of micro silica and alumina. The electrical breakdown properties of micro silica composites increased with increasing filler content, whereas those of micro alumina decreased with increasing filler content. In the case of mechanical properties, the micro silica composite showed improved tensile strength and flexural strength compared with the micro alumina composite. In addition, mechanical properties such as tensile strength and flexural strength of micro silica and alumina composites decreased with increasing filler content. This is probably because O-H groups are present on the surface of silica in the case of micro silica but are not present on the surface of alumina in the case of micro alumina.

Effect of ceramic powder addition on the insulating properties of polymer layer prepared by dip coating method

  • Kim, S.Y.;Lee, J.B.;Kwon, B.G.;Hong, G.W.
    • 한국초전도ㆍ저온공학회논문지
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    • 제16권1호
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    • pp.14-18
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    • 2014
  • The mechanical, electrical and thermal characteristics of insulating materials may significantly affect the performance and reliability of electrical devices using superconductors. General method to provide insulating layer between coated conductors is wrapping coated conductor with Kapton tape. But uniform and compact wrapping without failure or delamination in whole coverage for long length conductor is not a simple task and need careful control. Coating of insulating layer directly on coated conductor is desirable for providing compact insulating layer rather than wrapping insulating layers around conductor. Ceramic added polymer has been widely used as an insulating material for electric machine because of its good electrical insulating properties as well as excellent heat resistance and fairy good mechanical properties. The insulating layer of coated conductor should have high breakdown voltage and possesses suitable mechanical strength and maintain adhesiveness at the cryogenic temperature where it is used and withstand stress from thermal cycling. The insulating and mechanical properties of polymer can be improved by adding functional filler. In this study, insulating layer has been made by adding ceramic particles such as $SiO_2$ to a polymer resin. The size, amount and morphology of added ceramic powder was controlled and their effect on dielectric property of the final composite was measured and discussed for optimum composite fabrication.

A SURVEY ON THE UTILIZATION OF AGRICULTURAL MACHINERY

  • Lee, Y.B.;Shin, S.Y.;Oh, I.S.;Kim, H.J.;Kim, B.G.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2000년도 THE THIRD INTERNATIONAL CONFERENCE ON AGRICULTURAL MACHINERY ENGINEERING. V.II
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    • pp.446-459
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    • 2000
  • This study was carried out in order to find out an effective machinery utilization strategy by conducting a survey on utilization and maintenance of agricultural machinery. The survey showed that the no. of utilization hours for power tiller in a year was 190.2hrs, 208.6hrs for tractor, 59.1hrs for rice transplanter, 74.0 hrs for combine, 44.6 cultivator and 254.4hrs for 4.4hrs for grain dryer. The period covered the time the machine was until it became unserviceable. The results are as follows: 10.0yrs for power tiller, 7.5yrs for tractor, 7.4yrs for rice transplanter and 5.4yrs for combine. This indicate that the actual period of use for power tiller and rice transplanter was longer than the expected period of duration years so there is a need for adjustment. The factors considered by the farmers for purchasing agricultural machine were: farm size(32%), machine operation (26.0%), performance(l4.0%) and post or after sales service(12.6%), according to the survey. It showed that repair cost rate in a year was classified into major agricultural machine; 4.8% for combine; 3.9% for tractor; 3.5% for rice transplanter; 2.0% for power tiller; 1.6% for grain dryer; and 1.2% for cultivator. The reasons for poor maintenance were insufficient after sales service(25%) and difficulty in buying parts(75%) because of the unavailability of parts in local shops(55%), imported models(30%) and outmoded model(15%).

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A Numerical Approach for Lightning Impulse Flashover Voltage Prediction of Typical Air Gaps

  • Qiu, Zhibin;Ruan, Jiangjun;Huang, Congpeng;Xu, Wenjie;Huang, Daochun
    • Journal of Electrical Engineering and Technology
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    • 제13권3호
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    • pp.1326-1336
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    • 2018
  • This paper proposes a numerical approach to predict the critical flashover voltages of air gaps under lightning impulses. For an air gap, the impulse voltage waveform features and electric field features are defined to characterize its energy storage status before the initiation of breakdown. These features are taken as the input parameters of the predictive model established by support vector machine (SVM). Given an applied voltage range, the golden section search method is used to compute the prediction results efficiently. This method was applied to predict the critical flashover voltages of rod-rod, rod-plane and sphere-plane gaps over a wide range of gap lengths and impulse voltage waveshapes. The predicted results coincide well with the experimental data, with the same trends and acceptable errors. The mean absolute percentage errors of 6 groups of test samples are within 4.6%, which demonstrates the validity and accuracy of the predictive model. This method provides an effectual way to obtain the critical flashover voltage and might be helpful to estimate the safe clearances of air gaps for insulation design.

오토인코더를 활용한 MCT 이상탐지 알고리즘 개발 (Autoencoder-based MCT Anomaly Detection Algorithm)

  • 김민희;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.89-92
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    • 2021
  • 제조 현장에서 설비의 이상이나 고장은 곧 제품의 결함을 발생시키는 요인이 된다. 최근 스마트팩토리 서비스의 확산에 따라 고장을 예측 및 방지를 위한 인공지능 기반의 애플리케이션에 대한 연구가 활발히 이어지고 있으나, 일반적으로 설비의 이상이나 고장 데이터는 정상에 비해 그 개수가 현저히 적어 분류 모델 개발에 큰 어려움이 있다. 본 논문에서는 오토인코더 모델의 입력과 출력 간 차이를 이용한 제조 현장의 MCT 이상탐지 알고리즘을 제안하고 성능을 분석하였다. 해당 알고리즘은 비정상 데이터가 존재하지 않는 MCT 제조 데이터에서 정상 데이터에 대한 특징만을 이용하여 비정상을 탐지한다.

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머신러닝을 이용한 지하철 고장 탐지 및 예측 (Detection and Prediction of Subway Failure using Machine Learning)

  • 성국경
    • 산업과 과학
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    • 제2권4호
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    • pp.11-16
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    • 2023
  • 지하철은 현대 도시의 교통 체계에서 중요한 역할을 하는 대중 교통 수단이다. 하지만, 갑작스런 고장 및 시스템 불통 등의 이유로 혼잡을 야기시키는 경우가 종종 발생하여 불편을 초래하고 있다. 따라서, 본 논문에서는 지하철 시스템의 효율적 운영을 위해 머신러닝을 활용한 고장 예측 및 예방 연구를 진행하였다. UC Irvine의 MetroPT-3 데이터셋을 활용하고, 로지스틱 회귀를 이용하여 지하철 고장 예측 모델을 구축하였다. 모델은 0.991의 높은 정확도로 비고장 상태를 예측하나, 정밀도와 재현율은 상대적으로 낮아 고장 예측에 있어 오류 가능성을 시사하고 있다. ROC_AUC 값이 0.901로, 모델이 무작위 추측보다 뛰어난 분류를 할 수 있다. 구축한 모델은 지하철 시스템의 안정적인 운영 운영에 유용하나, 성능 개선을 위한 추가 연구가 필요하다고 생각한다. 따라서 학습 데이터가 많고 데이터의 정제가 잘 이루어진다면 고장 예측을 통해 사전 점검을 하여 예방할 수 있다.

Infrared Detector Using Pyroelectrics

  • Hur, Chang-Wu
    • Journal of information and communication convergence engineering
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    • 제4권4호
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    • pp.147-150
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    • 2006
  • The thin film of PbTiO3 is fabricated at substrate temperature of 100-150$^{\circ}C$. The infrared spectrum of the ferroelectric thin film is measured as temperature of thermal treatment, 400 - 550$^{\circ}C$. According to infrared spectrum analysis, there are absorption bands at a nearby wave number of 1000 $\sim$ 400 cm-l and the thin film treated by temperature of 550$^{\circ}C$ has absorption bands of wave number 500 cm-l similar to infrared response property of PbTiO3 powder. The pyroelectric infrared detector is fabricated after deposition of Pt and PbTiO3 thin film on Si wafer by sputtering machine. The measured remnant polarization are 11.5-12.5$\muC/cm2$, breakdown electric field Ec is 100-120KV/cm, and voltage responsivity and detectivity is -280V/W, -108cm Hz/W.

Study on an Intelligent Ferrography Diagnosis Expert System

  • Jiadao, Wang;Darong, Chen;Xianmei, Kong
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.455-456
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    • 2002
  • Wear is one of the main factors causing breakdown and fault of machine, so ferrography technique analyzing wear particles can be an effective way for condition monitoring and fault diagnosis. On the base of the forward multilayer neural network, a nodes self-deleting neural network model is provided in this paper. This network can itself deletes the nodes to optimize its construction. On the basis of the nodes self-deleting neural network, an intelligent ferrography diagnosis expert system (IFDES) for wear particles recognition and wear diagnosis is described. This intelligent expert system can automatically slim lip knowledge by learning from samples and realize basically the entirely automatic processing from wear particles recognition to wear diagnosis.

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한국 쌀과 일본 쌀의 물리화학적 특성 연구 (II) 아밀로즈 함량과 조리특성의 차이에 의한 품질비교 (Comparison of Korean and Japanese Rice Cultivars in Terms of Physicochemical Properties (II) The Comparison of Korean and Japanese Rice by Amylose Content and Cooking Characteristics)

  • 김혁일
    • 동아시아식생활학회지
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    • 제14권2호
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    • pp.145-155
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    • 2004
  • From the cooking data, Japanese rice showed higher water uptake but lower expansion volume, pH and iodine blue value than those of Korean rice. Japanese rice had higher maximum viscosity, breakdown viscosity and pasting temperature but lower final viscosity and setback viscosity than those of Korean rice by RVA analysis. Japanese rice had higher LC (low compression) hardness, U stickiness and HC (high compression) stickiness, LC balance and HC balance, but had lower HC hardness and thickness in the tensipresser data. Also Japanese rice had higher stickiness and balance, and lower hardness from the texturometer analysis. Japanese rice showed higher a cooked taste score than that of the Satake cooked taste machine. The various mean values of Japanese rice after cooking showed better cooking characteristics than the Korean rice. These results might be caused because Japanese rice had a little lower amylose and protein content, but higher tat acidity content.

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