• Title/Summary/Keyword: Machine breakdown

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An Effect of Revolutions Per Minute (r.p.m) in the Noise Characteristics (기계소(機械騷) 음(音)과 회전(回轉) 속도(速度))

  • Cha, Bong-Suk
    • Journal of Preventive Medicine and Public Health
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    • v.10 no.1
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    • pp.94-101
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    • 1977
  • Noise pollution, both in the environment and in the workplace, has been recognized as a major health hazard -one that can impair not only a person's hearing but also his physical and mental well-being. As industrialization progresses, the prevalence rate of occupational diseases is increasing, especially hearing loss, which has the highest prevalence rate among the occupational diseases. The major cause of noise is the construction of various large industries without any regulation of noise sources. Therefor, we must establish an enactment to control mechanical noise sources. as soon as possible. For the purpose of controlling the noise source, we must have exact data about such things as the sound level, the frequency of the peak sound and the revolutions per minute (r.p.m.) of the machine (a measure of the power of its motor). This study was undertaken in order to define the noise characteristics, the power of the machine's motor, the change of the sound level and the peak sound as the r.p.m. increases, and the permissible exposure time. The sample size of this study was 74 machines at 11 plants in 6 industries. The results are as follows; 1. The breakdown of the types of mechanical noise noted was : 63.6% continuous normal sound, 26.9% intermittent sound, 4.7% continuous repeating sound and 4.6% impulsive sound. 2. With respect to the type of industry, the overall sound level was the highest in the mechanical industry, with $103.8{\pm}2.8dB(A)$, and lowest in the textile industry, with $89.2{\pm}1.43dB(A)$. 3. With respect to the type of machine, the highest sound level was 124 dB(A) caused by Gauzing(II), in the mechanical industry, and the lowest was 76 dB(A) caused by Attachment (Jup Chack) (I) in the timber industry. 4. The shortest permissible exposure time to Gauzing(II) in the mechanical industry was less than 15 minutes. 5. Among 74 machines, 68.2% of the peak sound was situated in the high frequency range (52.7% at 2 KHz, 4.1% at 4 KHz and 1.4% at 8 KHz). 41.8% of the peak sound was in the middle frequency range (4.1% at 250Hz, 14.8% at 500Hz and 22.9% at 1KHz). 6. If one machine had two motors or more, the peak sound was shifted to the low frequency range. 7. As the r.p.m. increased, the overall and peak sound levels were increased without any change of the frequency of the peak sound. 8. Whenever the machines had the same kind and the same r.p.m., the overall and peak sounds were changed by the physicochemical characteristics of the raw materials and the management.

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Power Balancing Strategy in the Microgrid During Transient (마이크로그리드 과도상태 시 전력 수급 균형 전략)

  • Seo, Jae-Jin;Lee, Hak-Ju;Jung, Won-Wook;Won, Dong-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.4
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    • pp.707-714
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    • 2010
  • When problems such as line fault, breakdown of a substation or a generator, etc. arise on the grid, the Microgrid is designed to be separated or isolated from the grid. Most existing DGs(Distributed Generators) in distribution system use rotating machine. However, new DGs such as micro gas turbine, fuel cell, photo voltaic, wind turbine, etc. will be interfaced with the Microgrid through an inverter. So the Microgrid may have very lower inertia than the conventional distribution system. By the way, the rate of change of frequency depends on the inertia of the power system. Moreover, frequency has a strong coupling with active power in power system. Because the frequency of the Microgrid may change rapidly and largely during transient, appropriate and fast control strategy is needed for stable operation of the Microgrid. Therefore, this paper presents a power balancing strategy in Microgrid during transient. Despite of strong power or frequency excursions, power balancing in the Microgrid can be maintained.

Frequency-Time Analysis(Partition-FFT) for Tracking Detection (트래킹 검출을 위한 주파수-시간 분석(분할-FFT))

  • Jee S. W.;Lee S. H.;Kim Ch. N.;Lee C. H.;Lee K. S.
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.53 no.10
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    • pp.530-538
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    • 2004
  • A electromagnetic waves are used for sensing in insulation diagnosis at electric machine or equipment. When it a method, waves are transformed into the FFT(Fast Fourier Transform); a kind of the process for data transformation. In a general way, a scientist use frequncy band 30[㎒]~l[㎓] to applied field. If we are measured high frequency band, we will need to a high capacity hardware. Also a antenna has a fault on atmospheric phenomena, outside environment and the like. In this paper We proposed new method for detecting electric equipment faulty state using only electric voltage which is generally measured in the electric and electronic field. It is called the Partition-FFT The analytic method is this first divide measured voltage waves into equal parts, second each deal with give effect to the FFT, finally each results deal with a graphic method and gather graphic. We are compare Partition-FFT with discharge form by tracking tester. As the result it demonstrated that the Partition-FFT is applicable.

Development of a Machining System Adapted Autonomously to Disturbances (장애 자율 대응 가공 시스템 개발)

  • Park, Hong-Seok;Park, Jin-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.373-379
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    • 2012
  • Disruptions in manufacturing systems caused by system changes and disturbances such as the tool wear, machine breakdown, malfunction of transporter, and so on, reduce the productivity and the increase of downtime and manufacturing cost. In order to cope with these challenges, a new method to build an intelligent manufacturing system with biological principles, namely an ant colony inspired manufacturing system, is presented. In the developed system, the manufacturing system is considered as a swarm of cognitive agents where work-pieces, machines and transporters are controlled by the corresponding cognitive agent. The system reacts to disturbances autonomously based on the algorithm of each autonomous entity or the cooperation with them. To develop the ant colony inspired manufacturing system, the disturbances happened in the machining shop of a transmission case were analyzed to classify them and to find out the corresponding management methods. The system architecture with the autonomous characteristics was generated with the cognitive agent and the ant colony technology. A test bed was implemented to prove the functionality of the developed system.

Highly Robust AHHVSCR-Based ESD Protection Circuit

  • Song, Bo Bae;Koo, Yong Seo
    • ETRI Journal
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    • v.38 no.2
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    • pp.272-279
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    • 2016
  • In this paper, a new structure for an advanced high holding voltage silicon controlled rectifier (AHHVSCR) is proposed. The proposed new structure specifically for an AHHVSCR-based electrostatic discharge (ESD) protection circuit can protect integrated circuits from ESD stress. The new structure involves the insertion of a PMOS into an AHHVSCR so as to prevent a state of latch-up from occurring due to a low holding voltage. We use a TACD simulation to conduct a comparative analysis of three types of circuit - (i) an AHHVSCR-based ESD protection circuit having the proposed new structure (that is, a PMOS inserted into the AHHVSCR), (ii) a standard AHHVSCR-based ESD protection circuit, and (iii) a standard HHVSCR-based ESD protection circuit. A circuit having the proposed new structure is fabricated using $0.18{\mu}m$ Bipolar-CMOS-DMOS technology. The fabricated circuit is also evaluated using Transmission-Line Pulse measurements to confirm its electrical characteristics, and human-body model and machine model tests are used to confirm its robustness. The fabricated circuit has a holding voltage of 18.78 V and a second breakdown current of more than 8 A.

A Stator Fault Diagnosis of an Induction Motor based on the Phase Angle of Park's Vector Approach (Park's Vector Approach의 위상각 변이를 활용한 유도전동기 고정자 고장진단)

  • Go, Young-Jin;Lee, Buhm;Song, Myung-Hyun;Kim, Kyoung-Min
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.4
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    • pp.408-413
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    • 2014
  • In this paper, we propose a fault diagnosis method based on Park's Vector Approach using the Euler's theorem. If we interpreted it as Euler's theorem, it is possible to easily find the phase angle difference between the healthy condition and the fault condition. And, we analyzed the variation of the phase angle and performed the diagnostic method of the induction motor using feature vectors that were obtained by using a Fourier transform. The analysis of time and speed variation of the motor was performed and, as a result, we could find more soft variations than rough variations. In particular, the analysis of the distortion through each phase shows that two-turn and four-turn shorted motors are linearly separable. In this experiment, we know that the maximum breakdown threshold value for determining steady-state fault detection is 49.0788. Simulation and experimental results show the more detectable than conventional method.

Machining Characteristics of WEDM due to Electrical Conductivity of Dielectric (방전액의 전도율의 변화에 따른 와이어방전가공의 가공특성)

  • Kim, Chang-Ho;Kang, Jae-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.15-21
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    • 2006
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire electrical discharge machining (WEDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute metal particles(debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).

The Actual State of Demolition and Pilot Dismantling in Apartment Building (해체공사의 수행실태 및 공동주택 분별해체 시험시공)

  • Kim, Hyo-Jin;Sohn, Jeong-Rak;Park, Seong-Sik;Yoon, Yung-Sang
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.113-118
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    • 2007
  • Now a performance process of Demolition works is 'Before-Removal & After-Classification' method in Korea. This method is short of demolition time, but construction wastes contained substances lower recycling rate of construction, raise expenses of reclamation & treatment. Then the government has decided upon a positive 'Before-Classification & After-Removal' method, and substantially raise a recycling rate of construction wastes. Therefore, this study makes an investigation into state of internal and external demolition field through evaluating technological level, we make a proposal of dismantling method from there. Also, we put dismantling to the test in an apartment by proposed work process. As the result, it made a term of works increased for removing interior material. To solve this problem, we need to develop tools and methods of construction that can remove efficiently. From now on, we continuously need to study a breakdown system of dismantling, analysis of dismantling process and general system by inspecting entire demolition process. And we have to study details for making a specific thesis of method of removing interior material which was based on developing a suitable partial demolition machine and dismantling works.

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Analysis of a Parasitic-Diode-Triggered Electrostatic Discharge Protection Circuit for 12 V Applications

  • Song, Bo Bae;Lee, Byung Seok;Yang, Yil Suk;Koo, Yong-Seo
    • ETRI Journal
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    • v.39 no.5
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    • pp.746-755
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    • 2017
  • In this paper, an electrostatic discharge (ESD) protection circuit is designed for use as a 12 V power clamp by using a parasitic-diode-triggered silicon controlled rectifier. The breakdown voltage and trigger voltage ($V_t$) of the proposed ESD protection circuit are improved by varying the length between the n-well and the p-well, and by adding $n^+/p^+$ floating regions. Moreover, the holding voltage ($V_h$) is improved by using segmented technology. The proposed circuit was fabricated using a $0.18-{\mu}m$ bipolar-CMOS-DMOS process with a width of $100{\mu}m$. The electrical characteristics and robustness of the proposed ESD circuit were analyzed using transmission line pulse measurements and an ESD pulse generator. The electrical characteristics of the proposed circuit were also analyzed at high temperature (300 K to 500 K) to verify thermal performance. After optimization, the $V_t$ of the proposed circuit increased from 14 V to 27.8 V, and $V_h$ increased from 5.3 V to 13.6 V. The proposed circuit exhibited good robustness characteristics, enduring human-body-model surges at 7.4 kV and machine-model surges at 450 V.

Characteristics Analysis of Power Capacitor with Unbalanced Voltage Operation (불평형 전압 동작시 전력 커패시터 특성 분석)

  • Kim, Jong-Gyeum;Park, Young-Jeen;Lee, Eun-Woong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.5
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    • pp.64-72
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    • 2008
  • In the three phase four wire system, voltage unbalance caused by the unbalanced load operation, gives rise to current unbalance and de-rates by the increase of machine's loss and eventually enlarges power capacity and besides has a bad effect on power quality. Power capacitor has been used for the power factor correction of inductive load and the voltage stability of power system. And it uses instead of power side for magnetic excitation of induction motor. If voltage unbalance keeps up, it affects on voltage stress at the power capacitor and finally can be caused breakdown. In this paper, we analysed that voltage and current of power capacitor increases by the voltage unbalance factor and its stress is growing more and more.