• Title/Summary/Keyword: Machine Vision System

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Calibration for Color Measurement of Lean Tissue and Fat of the Beef

  • Lee, S.H.;Hwang, H.
    • Agricultural and Biosystems Engineering
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    • v.4 no.1
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    • pp.16-21
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    • 2003
  • In the agricultural field, a machine vision system has been widely used to automate most inspection processes especially in quality grading. Though machine vision system was very effective in quantifying geometrical quality factors, it had a deficiency in quantifying color information. This study was conducted to evaluate color of beef using machine vision system. Though measuring color of a beef using machine vision system had an advantage of covering whole lean tissue area at a time compared to a colorimeter, it revealed the problem of sensitivity depending on the system components such as types of camera, lighting conditions, and so on. The effect of color balancing control of a camera was investigated and multi-layer BP neural network based color calibration process was developed. Color calibration network model was trained using reference color patches and showed the high correlation with L*a*b* coordinates of a colorimeter. The proposed calibration process showed the successful adaptability to various measurement environments such as different types of cameras and light sources. Compared results with the proposed calibration process and MLR based calibration were also presented. Color calibration network was also successfully applied to measure the color of the beef. However, it was suggested that reflectance properties of reference materials for calibration and test materials should be considered to achieve more accurate color measurement.

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Development of Welding Quality Vision Inspection System for Sinking Seat (차량용 싱킹시트의 용접품질 비젼 검사 시스템 개발)

  • Yun, Sang-Hwan;Kim, Han-Jong;Moon, Sang-In;Kim, Sung-Gaun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1553-1558
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    • 2007
  • This paper presents a vision based autonomous inspection system for welding quality control of car sinking seat. In order to overcome the precision error that arises from a visible inspection by operator in the manufacturing process of a car sinking seat, this paper proposes the MVWQC (machine vision based welding quality control) system. This system consists of the CMOS camera and NI machine vision system. The image processing software for the system has been developed using the NI vision builder system. The geometry of welding bead, which is the welding quality criteria, is measured by using the captured image with median filter applied on it. Experiments have been performed to verify the proposed MVWQC of car sinking seat.

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Development of an Inspection Machine for Automotive Oil-Seals Using Machine Vision (Machine Vision을 이용한 자동차용 Oil-Seal의 불량 검사 기계 개발)

  • 노병국;김도형;박용국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.184-191
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    • 2004
  • In this study, an inspection system for automotive parts using machine vision has been developed and presented. The system is comprised of six analog CCD cameras, frame grabber, and mechanism that loads the automotive parts to the system for the inspection. An Image processing algorithm for detecting eight different types of defects of oil-seals are developed, and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 1 second with acceptable accuracy. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

Measurement of Tool Wear using Machine Vision in Flat End-mill (머신비젼을 이용한 평 엔드밀 공구의 마모측정)

  • Kim, Tae-Young;Kim, Eung-Nam;Kim, Min-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.53-59
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    • 2011
  • End milling is available for machining the various shape of products and has been widely applied in many manufacturing industries. The quality of products depends on a machine tool performance and machining conditions. Recognition characteristics of the cutting condition is becoming a critical requirement for improving the utilization and flexibility of present-day CNC machine tools. The measurement of tool wear would be performed by coordinate-measuring machine(CMM). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, on-line measurement(OLM) system was applied for a tool wear measurement. This study shows a reliable technique for the reduction of machining error components by developing a system using a CCD camera and machine vision to be able to precisely measure the size of tool wear in flat end milling for CNC machining. The CCD camera and machine vision attached to a CNC machine can determine tool wear quickly and easily.

Development of an Automatic Inspection System for PWM Shaft Using Machine Vision (머신비전을 이용한 PWM Shaft의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Kim, Sung-Gaun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.125-130
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    • 2013
  • In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

Development of Inspection System of Welded Nuts on Support Hinge using Machine Vision (비전을 이용한 자동차 Support Hinge의 너트용접 검사 시스템 개발)

  • Kim Seong-Min;Lee Young-Choon;Lee Seong-Cheol
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.307-308
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    • 2006
  • This paper is about the development of automatic inspection system of welded nuts on Support hinge using machine vision for the improvement of working condition. Until now, projection welding process was performed by operator. Also, inspection of welded nuts is performed manually and recorded by the operator's naked eye. So these processes caused the produce of poorly-made articles. To improve this manual operation, inspection system using machine vision is introduced. Test algorithm, lighting system and program showed good results to the designed inspection system and led to the increment of productivity.

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Development of Real-time Precision Spraying System Using Machine Vision and DGPS (기계시각과 DGPS를 이용한 실시간 정밀방제 시스템 개발)

  • 조성인;정재연;김유용;남기찬;이중용
    • Journal of Biosystems Engineering
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    • v.27 no.2
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    • pp.143-150
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    • 2002
  • Several researches for site-specific weed control have tried to increase accuracy of weed detection with machine vision technique. However, there is a problem which needs substantial time to perform site-specific spraying. Therefore, new technology for real-time precision spraying system is needed. This research was executed to develope the new technology to estimate weed density and size in real time, and to conduct a real-time site-specific spraying. It would effectively reduce herbicide amounts applied for a crop field. The real-time precision spraying system consisted of a Differential Global Positioning System (DGPS) with an error of 2 cm, a machine vision system, a geomagnetic sensor for correction of view point of CCD camera and an automatic sprayer with separately controlled nozzle. The weed density was calculated with comparison between position information and a pre-designed electronic map. The position information was obtained in real time using the DGPS and the machine vision. The electronic map contained a position database of crops automatically constructed when seeding. The developed system was tested on an experimental field of Seoul National University. Success rate of the spraying was about 61%.

DEVELOPMENT OF A MACHINE VISION SYSTEM FOR WEED CONTROL USING PRECISION CHEMICAL APPLICATION

  • Lee, Won-Suk;David C. Slaughter;D.Ken Giles
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.802-811
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    • 1996
  • Farmers need alternatives for weed control due to the desire to reduce chemicals used in farming. However, conventional mechanical cultivation cannot selectively remove weeds located in the seedline between crop plants and there are no selective heribicides for some crop/weed situations. Since hand labor is costly , an automated weed control system could be feasible. A robotic weed control system can also reduce or eliminate the need for chemicals. Currently no such system exists for removing weeds located in the seedline between crop plants. The goal of this project is to build a real-time , machine vision weed control system that can detect crop and weed locations. remove weeds and thin crop plants. In order to accomplish this objective , a real-time robotic system was developed to identify and locate outdoor plants using machine vision technology, pattern recognition techniques, knowledge-based decision theory, and robotics. The prototype weed control system is composed f a real-time computer vision system, a uniform illumination device, and a precision chemical application system. The prototype system is mounted on the UC Davis Robotic Cultivator , which finds the center of the seedline of crop plants. Field tests showed that the robotic spraying system correctly targeted simulated weeds (metal coins of 2.54 cm diameter) with an average error of 0.78 cm and the standard deviation of 0.62cm.

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A Study on the Control Characteristics of Line Scan Light Source for Machine Vision Line Scan Camera (머신 비전 라인 스캔 카메라를 위한 라인 스캔 광원의 제어 특성에 관한 연구)

  • Kim, Tae-Hwa;Lee, Cheon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.5
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    • pp.371-381
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    • 2021
  • A machine vision inspection system consists of a camera, optics, illumination, and image acquisition system. Especially a scanning system has to be made to measure a large inspection area. Therefore, a machine vision line scan camera needs a line scan light source. A line scan light source should have a high light intensity and a uniform intensity distribution. In this paper, an offset calibration and slope calibration methods are introduced to obtain a uniform light intensity profile. Offset calibration method is to remove the deviation of light intensity among channels through adding intensity difference. Slope calibration is to remove variation of light intensity slope according to the control step among channels through multiplying slope difference. We can obtain an improved light intensity profile through applying offset and slope calibration simultaneously. The proposed method can help to obtain clearer image with a high precision in a machine vision inspection system.

Development of the Sorting Inspection System for Screw/Bolt Using a Slant Method (슬랜트방식을 이용한 스크류/볼트 선별검사시스템 개발)

  • Kim, Yong-Seok;Yang, Soon-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.698-704
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    • 2010
  • The machine vision system has been widely applied at automatic inspection field of the industries. Especially, the machine vision system shows good performance at difficult inspection field by contact method. In this paper, the automatic system of a slant method to inspect screw/bolt shape using machine vision is developed. The inspection system uses pattern matching method that search similar degree of the lucidity, the average lucidity, length and angle of inspection set up area using a circular scan and a line scan method. Also the feeding method for inspection product is the slant method, and feed rate is controlled by the ramp angle adjustment. This inspection system is composed of a feeding device, a transfer device, vision systems, a lighting device and computer, and is composed the sorting discharge system of the inferior product. The performance test carried out the feeding speed, the shape correct degree and the sorting discharge speed according to the type of screw/bolt. This sorting inspection system showed a satisfied test results in whole inspection items. Presently, this sorting inspection system is being used in the manufacturing process of screw/bolt usefully.