• Title/Summary/Keyword: Machine Tool State Monitoring

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Monitoring and Analysis on Die Loads in Multi-stage Cold Forging Process Using Piezo-Sensors (금형블록에 장착된 압조센서를 활용한 다단 냉간단조 공정의 모니터링 및 분석)

  • Kang, S.M.;Kang, K.J.;Yeom, S.R.;Lee, K.H.;Kim, J.Y.
    • Transactions of Materials Processing
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    • v.31 no.1
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    • pp.5-10
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    • 2022
  • In multi-stage cold forging process, to enhance the productivity and product quality, in-site process monitoring technique by implanting sensors such as piezo-sensor and acoustic emission sensor has been continuously studied. For accurate analysis of the process, the selection of appropriate sensors and implantation positions are very important. Until now, in a multi-state forging machine, wedge parts located at the end of punch-set are used but it is difficult to analyze minute changes in die block-set. In this study, we also implanted sensors to the die part (die spacer) and compared signals from both sensors and found that sensing signals from die part showed enhanced process monitoring results.

Development of Order Tracking Algorithm using Chirplet Transform (처플렛을 이용한 회전체 오더 분석 알고리듬 개발)

  • Sohn, Seok-Man;Lee, Jun-Shin;Lee, Sang-Kuk;Lee, Wook-Ryun;Lee, Sun-Ki
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.513-517
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    • 2005
  • The condition monitoring of rotating machinery such as turbines, pumps and compressors, determine what repairs are needed to avoid shutdown and disassembly of the machine in an industrial plant Many diagnosis methods have been developed for use when the machine is running at steady state, the stationary condition. But much information can be gained about a rotor's condition during non-stationary conditions such as run-up and run-down. Order tracking analysis is a powerful tool for analyzing the condition of a rotating machine when its speed changes over time. Powerful OTA using digital signal processing has some advantages(cheap hardware, the powerful methods, the accurate post processing) and also some disadvantages(calculation time, high speed sampling). New OTA tool based on the chirplet transform is similar to the short time Fourier transform. But, it has good resolution at high speed like other OTA methods based STFT and more resolution for constant frequency components than re-sampling OTA.

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The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission (AE 신호를 이용한 회전형 압축기의 이상상태 감시)

  • Lee Kam-Gyu;Jung Ji-Hong;Kim Jeon-Ha;Kang Myung-Chang;Kim Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.118-123
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    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

Predictions of Short-Circuit Characteristics of Rotor Windings in a Generator using Electromagnetic Analysis (전자장해석을 통한 발전기 회전자권선 단락특성 예측)

  • Kim, Dong-Hun;Song, Myung-Kon;Park, Jung-Shin;Lee, Dong-Young
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.11
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    • pp.572-576
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    • 2006
  • As the increasing of capacity and technology of power facilities, rotating machines such as turbine generators and water turbines are getting higher at capacity but smaller in size. Thus the monitoring and diagnosis of generators for fault detection and protection has attracted intensive interest. Most of electrical faults of rotating machines appear in their windings. In case of an after-fault in high capacity rotating machines, the recovering cost is usually very expensive and additional time is necessary for returning in a normal situation. In this paper, the magnetic flux patterns in air-gap of a generator under various fault states as well as a normal state are simulated by a conventional FEM tool. These results are successfully applied to detection and diagnosis of the short-circuit condition in rotor windings of a high capacity generator.

Development of Monitoring System for Inspection of Polarization Optical Fiber (편광 유지형 광섬유의 검사 모니터링 시스템 개발)

  • Kim, Jae-Yoel;Lim, Jong-Han
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.145-150
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    • 2007
  • Optical communication according to request of technology of communications and optical fiber to be full filed faster communication and pass over transmission capacity limit per unit area, per unit hour appeared, and this optical fiber acts the biggest role to influence performance of optical communication network. Optical fiber(PMF Polarization Maintaining Fiber) is used, and is used by electric field measurement, self-discipline measurement, sensor(Sensor) Department by high definition measure such as thermometry and storehouse component that use because make broad sense status and polarized light information in passageway and union with storehouse integrated circuit etc. that use broad sense interference developing could transmit in state that keep transmitting broad sense plane of polarization is polarized light existence. Also, research is developed by optical fiber for Coherent communication recently.

A Study on the Detection of Chatter Vibration using Cutting Force Measurement (절삭력을 이용한 채터의 감지에 관한 연구)

  • 윤재웅
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.150-159
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    • 2000
  • In-process diagnosis of the cutting state is essential for the automation of manufacturing systems. Especially when the cutting process becomes unstable it induces self-exited vibrations a frequent case of poor tool life rough surface finish damage to the workpiece and the machine tool itself and excessive down time. To ensure that the cutting process main-tains stable it is highly desirable to have the capability of real-time. To ensure that the cutting process main-tains stable it is highly desirable to have the capability of real-time monitoring and controlling chatter. This paper describes the detection method of chatter vibration using cutting force in turning process. In order to detect a chatter vibra-tion the dynamic fluctuation of radial force is analyzed since this components is sensitive to the chatter. The envelope sig-nal of radial force has been calculated by the use of FIR Hilbert transformer and it was useful to classify the chatter signal from the dynamically unstable circumstances. It was found that the mode and the mode width were closely correlated with the chatter amplitude was well. Finally back propagation(BP) neural network have been applied to the pattern recognition for the classification of chatter signal in various cutting conditions. The validity of this systed was confirmed by the experiments under the various cutting conditions.

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Development of Monitoring Tool for Synaptic Weights on Artificial Neural Network (인공 신경망의 시냅스 가중치 관리용 도구 개발)

  • Shin, Hyun-Kyung
    • The KIPS Transactions:PartD
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    • v.16D no.1
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    • pp.139-144
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    • 2009
  • Neural network is a very exciting and generic framework to develop almost all ranges of machine learning technologies and its potential is far beyond its current capabilities. Among other characteristics, neural network acts as associative memory obtained from the values structurally stored in synaptic inherent structure. Due to innate complexity of neural networks system, in its practical implementation and maintenance, multifaceted problems are known to be unavoidable. In this paper, we present design and implementation details of GUI software which can be valuable tool to maintain and develop neural networks. It has capability of displaying every state of synaptic weights with network nodal relation in each learning step.

Least Square Method: A Novel Approach to Determine Symmetrical Components of Power System

  • Rehman, Bilawal;Liu, Chongru;Wang, Lili
    • Journal of Electrical Engineering and Technology
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    • v.12 no.1
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    • pp.39-44
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    • 2017
  • This paper proposes a novel approach to determine symmetrical components of power system by applying method of least squares in time domain. For the modern power system stability, clearance of faults on high voltage transmission lines in zero response time is crucial and important. Symmetrical components have a great attention since last century. They have been found an effective tool for the analysis of symmetrical and unsymmetrical faults in power system. Moreover, magnitude of symmetrical components are also used as a caution about faults in system. With rapid changes in technology, Microprocessor assumed to be fastest machine of the modern era. Hence microprocessor based techniques were developed and implemented for last few decades. The proposed technique apply least square method in the computation of symmetrical components which is suitable as an application in microprocessor based monitoring and controlling power system in order to avoid cascading failures. Simulation of proposed model is carried out in MATLAB/SIMULINK and all results exploit the validity of model.

Development of Distributed Smart Data Monitoring System for Heterogeneous Manufacturing Machines Operation (이종 공작기계 운용 관리를 위한 분산 스마트 데이터 모니터링 시스템 개발)

  • Lee, Young-woon;Choi, Young-ju;Lee, Jong-Hyeok;Kim, Byung-Gyu;Lee, Seung-Woo;Park, Jong-Kweon
    • Journal of Digital Contents Society
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    • v.18 no.6
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    • pp.1175-1182
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    • 2017
  • Recent trend in the manufacturing industry is focused on the convergence with IoT and Big Data, by emergence of the 4th Industrial Revolution. To realize a smart factory, the proposed system based on MTConnect technology collects and integrates various status information of machines from many production facilities including heterogeneous devices. Also it can distribute the acquisited status of heterogeneous manufacturing machines to the remote devices. As a key technology of a flexible automated production line, the proposed system can provide much possibility to manage important information such as error detection and processing state management in the unmanned automation line.

Analysis of the Characteristics of the Feed motor Current for the Estimation of the Cutting Force in General Cutting Environment (일반적 상황에서 2차원 절삭력 추정을 위한 이송모터 전류의 거동분석)

  • Jeong, Young-Hun;Yun, Seong-Hyun;Cho, Dong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.93-100
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    • 2002
  • The current from the feed motor of a machine tool contains substantial information about the machining state. There have been many researches that investigated the current as a measure for the cutting farces. However it has been reported that this indirect measurement of the cutting farces from the feed motor current is only feasible in low frequency. In this research, it was presented that the bandwidth of the current monitoring can be expanded to 130 Hz. And the unusual behavior of the current was examined in this bandwidth. The cross-feed directional cutting force influences the machined surface of the workpiece, which makes it necessary to estimate this force to control the roughness of the machined sulfate. The current exists in the stationary feed motor, and it can give the useful information on the quality of the machined surface. But the unpredictable behavior of the current prevents applying the current to prediction of the cutting state. Empirical approach was conducted to resolve the problem. As a result, the current was shown to be related to the accumulation of the accumulation of the infinitesimal rotation of the motor. rotation of the motor. Subsequently the relationship between the current and the cutting force was identified.