• 제목/요약/키워드: Machine Tool State Monitoring

검색결과 34건 처리시간 0.026초

금형블록에 장착된 압조센서를 활용한 다단 냉간단조 공정의 모니터링 및 분석 (Monitoring and Analysis on Die Loads in Multi-stage Cold Forging Process Using Piezo-Sensors)

  • 강성묵;강기주;염승록;이광희;김진용
    • 소성∙가공
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    • 제31권1호
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    • pp.5-10
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    • 2022
  • In multi-stage cold forging process, to enhance the productivity and product quality, in-site process monitoring technique by implanting sensors such as piezo-sensor and acoustic emission sensor has been continuously studied. For accurate analysis of the process, the selection of appropriate sensors and implantation positions are very important. Until now, in a multi-state forging machine, wedge parts located at the end of punch-set are used but it is difficult to analyze minute changes in die block-set. In this study, we also implanted sensors to the die part (die spacer) and compared signals from both sensors and found that sensing signals from die part showed enhanced process monitoring results.

처플렛을 이용한 회전체 오더 분석 알고리듬 개발 (Development of Order Tracking Algorithm using Chirplet Transform)

  • 손석만;이준신;이상국;이욱륜;이선기
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 추계학술대회논문집
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    • pp.513-517
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    • 2005
  • The condition monitoring of rotating machinery such as turbines, pumps and compressors, determine what repairs are needed to avoid shutdown and disassembly of the machine in an industrial plant Many diagnosis methods have been developed for use when the machine is running at steady state, the stationary condition. But much information can be gained about a rotor's condition during non-stationary conditions such as run-up and run-down. Order tracking analysis is a powerful tool for analyzing the condition of a rotating machine when its speed changes over time. Powerful OTA using digital signal processing has some advantages(cheap hardware, the powerful methods, the accurate post processing) and also some disadvantages(calculation time, high speed sampling). New OTA tool based on the chirplet transform is similar to the short time Fourier transform. But, it has good resolution at high speed like other OTA methods based STFT and more resolution for constant frequency components than re-sampling OTA.

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Industry 4.0 환경에서의 작업자 정신 및 신체 건강 상태 모니터링 연구 동향 분석 (Analysis of Research Trends in Monitoring Mental and Physical Health of Workers in the Industry 4.0 Environment)

  • 박정철
    • 한국산업융합학회 논문집
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    • 제27권3호
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    • pp.701-707
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    • 2024
  • Industry 4.0 has brought about significant changes in the roles of workers through the introduction of innovative technologies. In smart factory environments, workers are required to interact seamlessly with robots and automated systems, often utilizing equipment enhanced by Virtual Reality (VR) and Augmented Reality (AR) technologies. This study aims to systematically analyze recent research literature on monitoring the physical and mental states of workers in Industry 4.0 environments. Relevant literature was collected using the Web of Science database, employing a comprehensive keyword search strategy involving terms related to Industry 4.0 and health monitoring. The initial search yielded 1,708 documents, which were refined to 923 journal articles. The analysis was conducted using VOSviewer, a tool for visualizing bibliometric data. The study identified general trends in the publication years, countries of authors, and research fields. Keywords were clustered into four main areas: 'Industry 4.0', 'Internet of Things', 'Machine Learning', and 'Monitoring'. The findings highlight that research on health monitoring of workers in Industry 4.0 is still emerging, with most studies focusing on using wearable devices to monitor mental and physical stress and risks. This study provides a foundational overview of the current state of research on health monitoring in Industry 4.0, emphasizing the need for continued exploration in this critical area to enhance worker well-being and productivity.

AE 신호를 이용한 회전형 압축기의 이상상태 감시 (The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission)

  • 이감규;정지홍;김전하;강명창;김정석
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.118-123
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    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

전자장해석을 통한 발전기 회전자권선 단락특성 예측 (Predictions of Short-Circuit Characteristics of Rotor Windings in a Generator using Electromagnetic Analysis)

  • 김동훈;송명곤;박중신;이동영
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제55권11호
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    • pp.572-576
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    • 2006
  • As the increasing of capacity and technology of power facilities, rotating machines such as turbine generators and water turbines are getting higher at capacity but smaller in size. Thus the monitoring and diagnosis of generators for fault detection and protection has attracted intensive interest. Most of electrical faults of rotating machines appear in their windings. In case of an after-fault in high capacity rotating machines, the recovering cost is usually very expensive and additional time is necessary for returning in a normal situation. In this paper, the magnetic flux patterns in air-gap of a generator under various fault states as well as a normal state are simulated by a conventional FEM tool. These results are successfully applied to detection and diagnosis of the short-circuit condition in rotor windings of a high capacity generator.

편광 유지형 광섬유의 검사 모니터링 시스템 개발 (Development of Monitoring System for Inspection of Polarization Optical Fiber)

  • 김재열;임종환
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.145-150
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    • 2007
  • Optical communication according to request of technology of communications and optical fiber to be full filed faster communication and pass over transmission capacity limit per unit area, per unit hour appeared, and this optical fiber acts the biggest role to influence performance of optical communication network. Optical fiber(PMF Polarization Maintaining Fiber) is used, and is used by electric field measurement, self-discipline measurement, sensor(Sensor) Department by high definition measure such as thermometry and storehouse component that use because make broad sense status and polarized light information in passageway and union with storehouse integrated circuit etc. that use broad sense interference developing could transmit in state that keep transmitting broad sense plane of polarization is polarized light existence. Also, research is developed by optical fiber for Coherent communication recently.

절삭력을 이용한 채터의 감지에 관한 연구 (A Study on the Detection of Chatter Vibration using Cutting Force Measurement)

  • 윤재웅
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.150-159
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    • 2000
  • In-process diagnosis of the cutting state is essential for the automation of manufacturing systems. Especially when the cutting process becomes unstable it induces self-exited vibrations a frequent case of poor tool life rough surface finish damage to the workpiece and the machine tool itself and excessive down time. To ensure that the cutting process main-tains stable it is highly desirable to have the capability of real-time. To ensure that the cutting process main-tains stable it is highly desirable to have the capability of real-time monitoring and controlling chatter. This paper describes the detection method of chatter vibration using cutting force in turning process. In order to detect a chatter vibra-tion the dynamic fluctuation of radial force is analyzed since this components is sensitive to the chatter. The envelope sig-nal of radial force has been calculated by the use of FIR Hilbert transformer and it was useful to classify the chatter signal from the dynamically unstable circumstances. It was found that the mode and the mode width were closely correlated with the chatter amplitude was well. Finally back propagation(BP) neural network have been applied to the pattern recognition for the classification of chatter signal in various cutting conditions. The validity of this systed was confirmed by the experiments under the various cutting conditions.

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인공 신경망의 시냅스 가중치 관리용 도구 개발 (Development of Monitoring Tool for Synaptic Weights on Artificial Neural Network)

  • 신현경
    • 정보처리학회논문지D
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    • 제16D권1호
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    • pp.139-144
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    • 2009
  • 다양한 기계 학습 이론을 총체적으로 구현할 수 있는 포괄적 체제로서의 신경망은 현재 활용되는 기능보다 더 큰 잠재력을 지니고 있다. 신경망의 여러 가지 특성 가운데, 연상 기억 능력을 자연적으로 활용 할 수 있는 신경망 내 시냅스 고유의 구조적 속성이 신경망의 가장 중요한 특성이다. 그러나 이론적 장점에도 불구하고, 네크워크의 복잡성에 기인한 다양한 형태의 피할 수 없는 난제들로 신경망의 실제적 구현 및 유지의 어려움이 잘 알려져있다. 본 논문에서는 인공 신경망의 시냅스 가중치 관리를 효과적으로 관리 할 수 있는 도구를 설계 및 구현 하였다. 개발된 소프트웨어는 다양한 형태의 신경망들의 훈련 단계에서 신경망 내 시냅스의 가중치 변화를 표시해 주는 기능을 갖추고 있다.

Least Square Method: A Novel Approach to Determine Symmetrical Components of Power System

  • Rehman, Bilawal;Liu, Chongru;Wang, Lili
    • Journal of Electrical Engineering and Technology
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    • 제12권1호
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    • pp.39-44
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    • 2017
  • This paper proposes a novel approach to determine symmetrical components of power system by applying method of least squares in time domain. For the modern power system stability, clearance of faults on high voltage transmission lines in zero response time is crucial and important. Symmetrical components have a great attention since last century. They have been found an effective tool for the analysis of symmetrical and unsymmetrical faults in power system. Moreover, magnitude of symmetrical components are also used as a caution about faults in system. With rapid changes in technology, Microprocessor assumed to be fastest machine of the modern era. Hence microprocessor based techniques were developed and implemented for last few decades. The proposed technique apply least square method in the computation of symmetrical components which is suitable as an application in microprocessor based monitoring and controlling power system in order to avoid cascading failures. Simulation of proposed model is carried out in MATLAB/SIMULINK and all results exploit the validity of model.

이종 공작기계 운용 관리를 위한 분산 스마트 데이터 모니터링 시스템 개발 (Development of Distributed Smart Data Monitoring System for Heterogeneous Manufacturing Machines Operation)

  • 이영운;최영주;이종혁;김병규;이승우;박종권
    • 디지털콘텐츠학회 논문지
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    • 제18권6호
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    • pp.1175-1182
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    • 2017
  • 제4차 산업혁명은 IoT(Internet of Things) 빅데이터(BigData) 인공지능 등 다양한 기술들의 융합을 통하여 스마트 공장(Smart factory) 구현을 목표로 새로운 산업화를 시도하고 있다. 스마트 공장 실현을 위해서 다양한 이종기계들 간의 유연한 데이터 교환 방법이 가능한 통신 기술이 필요하고 표준 기술을 기반 생산 장비의 확장성이 고려될 수 있어야 한다. 본 연구에서는 이종기기를 포함하는 다수의 생산 설비로부터 데이터를 수집 및 통합하고, 모든 생산 장비를 감시할 수 있는 MTConnect기반 이종 공작기계 상태 정보 및 가공 정보 관리시스템을 제안한다. 개발된 시스템 기술은 유연 자동화 생산 라인의 핵심 기술로서 오류 검출, 가공 상태 관리 등 무인 자동화 라인의 중요한 정보를 제공 및 관리하는 기술을 제공할 수 있다.