• 제목/요약/키워드: Machine Tool Error

검색결과 519건 처리시간 0.03초

기준물을 이용한 NC 공작기계의 오차규명 및 보상제어 (Error Identification and Compensation for NC Machine Tools Using the Reference Artifact)

  • 정성종
    • 한국생산제조학회지
    • /
    • 제9권2호
    • /
    • pp.102-111
    • /
    • 2000
  • Methodology of volumetric error identification and compensation is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geo-metric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. A volumetric error compensation system based on IBM/PC is linked with a FANUC CNC controller to compensate for the identified volumetric error in machining workspace.

  • PDF

공작기계의 이송계 제어 시스템의 최적화 (Optimization of Motion Control System on the Machine Tool)

  • 박인준;곽경남;백형래
    • 전력전자학회:학술대회논문집
    • /
    • 전력전자학회 1997년도 전력전자학술대회 논문집
    • /
    • pp.336-340
    • /
    • 1997
  • This paper is a study about motor technic of motion and feedforward control in order to shape cutting control on the machine tool. The shape error caused by delay of the servo system in the direction of radius at the time of circular cutting is reduced by feedforward control, shape error generated by the position command delay is minimized by using the acceleration/deceleration time constant after the interpolation. The study was verified to optimization of motion control on experiments of a vertical machining center of the machine tool.

  • PDF

3차원 측정 데이터를 이용한 자유곡면 가공물의 오차해석 (Error Analysis of Free-Form Artifact using 3D Measurement Data)

  • 김성돈;이성근;양승한;이재종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.439-442
    • /
    • 2001
  • The Accuracy of a free-form artifact is affected by machine tool errors, machining process errors, environmental causes and other uncertainty. This paper deals with methodological approach about machine tool errors that are defined the relationship between CMM and OMM inspections of the free-form artifact. In order to analyze the measurement data, Reverse engineering was used. In other words, Surface of Free-Form Artifact is generated by NURBS surface approximation method. Finally, Volumetric error map is made to compare surface of CMM data with that of OMM data.

  • PDF

고정밀 회전체의 불평형 변동에 따른 회전정밀도 영향에 관한 연구 (A Study on the Rotation Accuracy According to Unbalance Variation of High Precision Spindle Unit for Machine Tool)

  • 김상화;김병하;진용규
    • 한국기계가공학회지
    • /
    • 제11권3호
    • /
    • pp.174-181
    • /
    • 2012
  • The spindle unit is a core part in high precision machine tool. Rotation accuracy of spindle unit is needed for high dignity cutting and improving the performance of machine tool. However, there are many factors to effect to rotational error motion(rotation accuracy). This study studied how rotational error motion is variation when unbalance amount is variation. Rotation accuracy of initial spindle unit is decided depending on parts and assembly such as bearing. When it is rotation, vibration and noise is appeared depending on volume of unbalance amount, so it works to decrease unbalance amount. The purpose of the study tests that unbalance amount how much effects to initial rotation condition. The result of the study shows that accuracy of parts and assembly is highly necessary to reach high rotation accuracy and unbalance amount hardly effects to initial rotation accuracy. However, it shorten spindle's life because vibration and noise is increasing by increasing unbalance amount and we can expect situation that rotation accuracy is falling by long time operation.

후처리기에 의한 3축 수평머시닝센터의 체적오차보정 (Volumetric Error Compensation of a 3-Axis Horizontal Machining Center in the Post-processor)

  • 양승한;권성환
    • 한국생산제조학회지
    • /
    • 제8권3호
    • /
    • pp.28-34
    • /
    • 1999
  • The objective of this study is to estimate and to compensate far the volumetric error of a workpiece influenced by the geometric error of a machine tool. In this paper, the volumetric error is defined and the error synthesis model is presented. Then, the volumetric error of workpiece is calculated and compared through the simulation, and a new tool-path is generated to compensate for the error in the post-processor of CAM system using the error synthesis model. By this method, the error is compensated without modification or replacement of a machine tool being in use.

  • PDF

기준물을 이용한 NC 공작기계의 체적오차 규명 (Volumetric Error Identification for NC Machine Tools Using the Reference Artifact)

  • 김경돈;정성종
    • 대한기계학회논문집A
    • /
    • 제24권12호
    • /
    • pp.2899-2908
    • /
    • 2000
  • Methodology of volumetric error identification is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geometric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. The proposed method can speed up and simplify volumetric error identification processes.

실시간 오차 보정을 위한 열변형 오차 모델의 최적 변수 선택 (Optimal Variable Selection in a Thermal Error Model for Real Time Error Compensation)

  • 황석현;이진현;양승한
    • 한국정밀공학회지
    • /
    • 제16권3호통권96호
    • /
    • pp.215-221
    • /
    • 1999
  • The object of the thermal error compensation system in machine tools is improving the accuracy of a machine tool through real time error compensation. The accuracy of the machine tool totally depends on the accuracy of thermal error model. A thermal error model can be obtained by appropriate combination of temperature variables. The proposed method for optimal variable selection in the thermal error model is based on correlation grouping and successive regression analysis. Collinearity matter is improved with the correlation grouping and the judgment function which minimizes residual mean square is used. The linear model is more robust against measurement noises than an engineering judgement model that includes the higher order terms of variables. The proposed method is more effective for the applications in real time error compensation because of the reduction in computational time, sufficient model accuracy, and the robustness.

  • PDF