• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.22 no.1
• /
• pp.90-101
• /
• 1998

This paper presents a scheduling method that uses Petri net modeling and heuristic search to handle the tool setup. In manufacturing systems, a tool is attached to a particular machine to process a particular operation. The activity to attach a tool to a particular machine and detach the tool from the machine requires time. The processing time of operations varies according to the attached tool and the machine used. The method proposed in this paper uses Petri net to model these characteristics and applies a search algorithm to the reachability graph of the Petri net model to generate an optimal or near-optimal schedule. New heuristic functions are developed for efficient search. The experimental results that show the effectiveness of the proposed method are presented.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.2 no.3
• /
• pp.13-19
• /
• 2003

The high speed machining technology has been improved remarkably in die/mold industry with the growth of parts and materials industries. Though the spindle speed of machine tool increases, the condition monitoring techniques of the machine tool, tool and workpiece in high speed machining ate incomplete. In tins study, efficient sensing technology in high speed machining is suggested by observing the characteristics of cutting force, gap sensor and accelerometer signal also, machinability of high-speed machining is experimentally evaluated sensing technique to monitor the machine tool and machining conditions was performed.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1995.03a
• /
• pp.9-16
• /
• 1995

The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. In this research thermal analysis of a high speed machine tool spindle with the rolling bearing and the built-in motor is carried out using Finite Difference Method. The thermal boundary conditions describing the hear generation in the bearing and built-in motor are considered in the simulation. And various convective boundary conditions are assumed with the empirical formula in the references. From the simulation results the characteristics of each element affecting the dynamic thermal behaviour of the machine tool spindle systems have been clarified. This model can be well applied to the future development of the high speed spindle systems.

• Journal of the Korean Society for Precision Engineering
• /
• v.9 no.2
• /
• pp.61-68
• /
• 1992

To meet the requirements for accuracy, productivity and reliability of machine tools, it is necessary to evaluate the chatter-free machining performance and to improve the dynamic performance of machine tools. In order to perform dynamic design of machine tools reasonably and effectively, the joint parts must be modelled accurately because their characteristics affect significantly on the total characteristics of machine tool. In this paper, an approach which identifies the effect of joint parts on the performance of total machine tool structure was proposed. That uses the experimental modal analysis, the finite element method and the sensitivity analysis method. The effectiveness of this approach was confirmed by applying it to structures with bearing joints. And as a result of the application, the change of dynamic characteristics of bearing joints was indentified.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.9 no.4
• /
• pp.99-107
• /
• 2000

In this study, a static and dynamic characteristics analysis system for machine tool spindle systems with 3 lobe sliding bearing is developed based on Timoshenko theory, finite element method and windows programming techniques. And the characteristics value of 3 lobe sliding bearing such as eccentricity ratio, attitude angle, friction coefficient , stiffness coefficients, damping coefficients and so on, are determined by using the thermal equilibrium conditions of spindle systems. Since the developed system has various analysis modules related to static deformation analysis, modal analysis, frequency responses analysis and so on, it can be utilized to perform systematically the design an devaluation process of spindle systems with 3 lobe sliding bearing under windows GUI environment.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.10 no.4
• /
• pp.97-103
• /
• 2001

The study on the high-speed machine tool is very important for the improvement of productivity since it can shortens cutting and non-cutting time. Especially, high speed of feed drive system is the major research field. In the industries of the advanced countries, the feed drive systems at the speed of 60 m/min have been already developed based on the high lead ball screws. In this study, a high speed feed drive system at the speed of 60 m/ min has been developed, and its movements characteris-tics are investigated. As the movement characteristics, positioning accuracy, angular accuracy, straightness and micro step-response are measured. Thermal characteristics of the system is also discussed. For measuring the movement characteris-tics, a laser interferometer, a memory-based Hi-coder and a cooling device are used. The experimental results confirm that the movement characteristics and the thermal behavior of the system are satisfactory in the aspect of accuracy and stability.

• Journal of the Korean Society for Precision Engineering
• /
• v.8 no.2
• /
• pp.57-68
• /
• 1991

In this study, to analyse the dynamic characteristics of a machine-tool spindle system, the spindle is mathematically represented by a Timoshenko beam including the internal damping of beam material, and each bearing by four bearing coefficients; stiffness and damping coefficients in moment and radial directions. And the dynamic compliance of the system is calculated by introducing the transfer matrix method, and the complex modal analysis method has been applied for the modal parameter identification. The influence of the bearing coefficients, material damping factor and bearing span on the dynamic characteristics of the system is parametrically examined.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.8 no.1
• /
• pp.48-56
• /
• 2009

This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications. This study can also be provided a basic knowledge for further research of micro factory development.

• Journal of the Korean Society for Precision Engineering
• /
• v.11 no.1
• /
• pp.71-79
• /
• 1994

The aim of this study is to analyze the behavier of SUS 304 during the cutting process and the resulting cutting temperaturce. Since SUS 304 is a difficult-to-machine material, tool damage is largely affected by the suitability of cutting conditions. Therefore, in varying such cutting conditions, the experiment investigates the relations between cutting temperature and tool wear during the cutting process. All the cutting temperature data were manipulated successfully, and the tool temperature distributions were analyzed by a finite element method based on the acquisition data. In the results, the characteristics of cutting temperature are related to the difficulty of machining characteristics.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2004.04a
• /
• pp.34-41
• /
• 2004

The purpose of this paper is to look at the characteristics of surface finishing which is one of the form accuracies and to obtain the fundamental technical data from the process of machining with diamond tool through experiment and theoretical analysis. The experiments were conducted with domestic made ultra-precision machine and MCD.PCD tool, with aluminum alloyed material and brass being used for the work pieces. The goal of the size accuracy was set to 100nm. The most suitable tool nose radius and machining conditions were selected, and the variations of the surface roughness were observed using SEM method while machining the distance of up to 500km. These data were evaluated and they examined the variation of the machined surfaces while cutting up to 500km of machining distance. At the same time, the state for the wear of diamond tool nose was analyzed and carefully examined through the newest measuring device. Additionally, the characteristics of ultra-precision machining technology were studied through visual analysis.