• Title/Summary/Keyword: Machine Tool Characteristics

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A Study on the thermal behaviors of a machine tool with linear motors (리니어 모터를 적응한 공작기계의 열변형 특성에 관한 연구)

  • 김종진;조동우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.36-40
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    • 2002
  • The development of feed drive system with high speed and accuracy has been a major issue in the machine tool industry. Linear motors can be used as the efficient tool to achieve fast feed mechanism and high accuracy. However. a high speed feed drive system with linear motors can generate heat problems such as the variation of temperature distribution and the resultant thermal stress. In this paper, the important heat sources and the resultant thermal errors are presented. The thermal deformation characteristics of the machine tool with linear motors were identified, which are thermal expansion of linear scale, shrinkage, expansion and bending in the machine tool structure.

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Optimal Design of Micro Machine Tool for Micro Precision Machining (미소가공을 위한 마이크로 공작기계 최적설계)

  • Hwang Joon;Chung Eui-Sik;Liang Steven Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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Clamping effects on the dynamic characteristics of composite tool bars (고정부 조건이 복합재료 공구용 바의 동적 특성에 미치는 영향)

  • 황희윤;김병철;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.199-202
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    • 2003
  • The dynamic characteristics of composite tool bars depend on the clamping conditions such as clamping force, stiffness and surface characteristics of clamping parts as well as the basic structures. Therefore, in this work, the effects of clamping part conditions on the dynamic characteristics of cantilever type composite machine tool structures with clamped joint were investigated because the cantilever type machine tool structures are ideal cases for composite application to increase the natural frequency and damping of structures. New design of the clamping part was developed in order to improve shear properties of the clamping part and dynamic characteristics of composite tool bars. From FE analysis and Impulse response tests, dynamic characteristics were obtained with respect to the clamping part conditions of the new design.

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Estimation of a Volumetric Error of a Machine Tool Considering the Moving Direction of a Machine Tool (방향성을 고려한 공작기계 입체오차의 평가)

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.676-680
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    • 2000
  • In this paper, an extended volumetric error model considering backlash in a three-axis machine tool was proposed and utilized for calculating the volumetric error of the machine tool at any position in three-dimensional workspace. Backlashes are interrelated; i.e. the angular backlash affects the straightness errors which then affect the calculated squareness errors. Therefore, a new concept was introduced to define the backlash of squareness errors to incorporate the backlash of squareness error into the volumetric error, and the characteristics of the backlash of squareness error were investigated. The effects of backlash errors were assessed, by experiments, fur 21 geometric errors of a machine tool. The backlash error was shown to be one of the systematic errors of a machine tool. Based on this volumetric error model, a computer-aided volumetric error analysis system was developed for a three-axis machine tool in this paper. Then the volumetric error at an arbitrary position can be obtained, and displayed in a three-dimensional graphic form.

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Manufacture of light-weight machine tool structures using composite materials (복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구)

  • Suh, Jung-Do;Lee, Dai-Gil;Kim, Hak-Sung;Kim, Jong-Min;Choi, Jin-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.189-196
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    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

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Design of Thermal Displacement Compensation Sensor for High Reliability Machine Tools (고신뢰 머시닝센터를 위한 열변위 보상 센서 설계기술)

  • Kim, Il-Hae;Jang, Dong-Young;Park, Jeong-Hoon;Park, Sung-Wook;Shim, Poong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.886-893
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    • 2011
  • To increase the reliability and positional accuracy of a machine tool, a novel capacitive displacement sensor having a cylindrical shape is presented to measure the axial displacement of a machine tool spindle. Characteristics of the sensor were analyzed by numerical simulation. The sensor was built into a specific machine tool spindle and its performance was experimentally investigated. The accuracy of a thermal error compensation system of a machine tool can be enhanced greatly using proposed sensor.

Dynamic Analysis of a Stewart Platform Type of Machine Tool (스튜엇트 플랫폼형 공작기계의 동특성해석)

  • 장영배;장경진;백윤수;박영필
    • Journal of KSNVE
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    • v.9 no.1
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    • pp.49-59
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    • 1999
  • The mechanism of Stewart platform has many advantages for kinematic analysis and control. Thus there have been many research about employing this mechanism in the new type of machine tool. Since the vibration caused during the manufacturing process has a severely adverse effect on the machining precision. it is very important to enhance the vibrational characteristics. However. it is not easy to use finite element model for the vibration analysis. That is because the vibration behaviors of the structure vary in a complicated manner according as the length of links varies. In this paper, a Stewart platform type of machine tool is modeled in finite element method and then updated by using the experimental modal data. Finally. the static and dynamic characteristics of the finite element model are predicted and then discussed.

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A Study on Interference Phenomenon of a Machine Tool when 5 Axises Working with Virtual Machine Tool (가상공작기계를 이용한 5축 가공 시 공작기계의 간섭현상에 관한 연구)

  • Kim, Hae-Ji;Jang, Jeong-Hwan;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.16-23
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    • 2005
  • This study is intended to find out the reason of interference phenomenon of a machine tool when it operates for 5-axises working. The researcher made a Virtual Machine which has same figures of the 5 axises machine tool and Virtual Manufacturing System which has both Software factors - controller and NC code data to manipulate the movement characteristics of the machine - and Hardware factors - fixtures, workpiece, tools, holders and so on. With these virtual tools, this study is designed to find out the relation between the movement and the interference or collision, and also intended to verify the simulation and work-processing. In this study, the researcher found out, in case of the vertical 5 axises type, that it has more chances to have interference between the fixture, the workpiece and the main spindle including the tool holder due to the tilting kinetics of the main spindle. In case of the horizontal 5 axises type, on the other hand, the researcher found out that it has more possibility to have the interference between the main spindle and the rotary shaft.

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