• 제목/요약/키워드: Machine Reliability

검색결과 741건 처리시간 0.028초

기계류 부품 신뢰성 모델링에 관한 연구 (A Study on the Development of Reliability Modeling in Machine Parts)

  • 하성도;이두영
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2000년도 춘계학술대회 발표논문집
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    • pp.223-230
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    • 2000
  • This work aims to develop modeling methodology of machine part reliability. The reliability model is to be used for predicting and improving reliability in planning and design processes of products. In order to develop the reliability model of machine parts, the functions and interactions of sub-units of machine parts are analyzed first and function network is constructed. Using the function network, function block diagram is developed, which can be the basis for deriving reliability block diagram. Modeling of machine part reliability has not been widely studied since the reliability modeling of machine parts requires understanding of the functions and failures of their components in several viewpoints. This work tries to find general methodology of reliability modeling and proposes a framework for reliability improvement during machine part development.

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Integrating Machine Reliability and Preventive Maintenance Planning in Manufacturing Cell Design

  • Das, Kanchan;Lashkari, R.S.;Sengupta, S.
    • Industrial Engineering and Management Systems
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    • 제7권2호
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    • pp.113-125
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    • 2008
  • This paper presents a model for designing cellular manufacturing systems (CMS) by integrating system cost, machine reliability, and preventive maintenance (PM) planning. In a CMS, a part is processed using alternative process routes, each consisting of a sequence of visits to machines. Thus, a level of 'system reliability' is associated with the machines along the process route assigned to a part type. Assuming machine reliabilities to follow the Weibull distribution, the model assigns the machines to cells, and selects, for each part type, a process route which maximizes the overall system reliability and minimizes the total costs of manufacturing operations, machine underutilization, and inter-cell material handling. The model also incorporates a reliability based PM plan and an algorithm to implement the plan. The algorithm determines effective PM intervals for the CMS machines based on a group maintenance policy and thus minimizes the maintenance costs subject to acceptable machine reliability thresholds. The model is a large mixed integer linear program, and is solved using LINGO. The results point out that integrating PM in the CMS design improves the overall system reliability markedly, and reduces the total costs significantly.

공작기계 핵심 Units의 신뢰성 예측 및 Design Review (Reliability Prediction & Design Review for Core Units of Machine Tools)

  • 이승우;송준엽;이현용;박화영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.133-136
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    • 2003
  • In these days, the reliability analysis and prediction are applied for many industrial products and many products require guaranteeing the quality and efficiency of their products. In this study reliability prediction for core units of machine tools has been performed in order to improve and analyze its reliability. ATC(Automatic Tool Changer) and interface Card of PC-NC that are core component of the machine tools were chosen as the target of the reliability prediction. A reliability analysis tool was used to obtain the reliability data(failure rate database) for reliability prediction. It is expected that the results of reliability prediction be applied to improve and evaluate its reliability. Failure rate, MTBF (Mean Time Between Failure) and reliability for core units of machine tools were evaluated and analyzed in this study.

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공작기계 핵심부품의 신뢰성 평가 ${\cdot}$ 분석에 관한 연구 (A Study of Reliability Evaluation and Analysis for Core Units of Machine Tools)

  • 이승우;송준엽;이화기
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제3권1호
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    • pp.41-58
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    • 2003
  • Recently, the reliability evaluation and analysis are applied for many industrial products, and many products are required to guarantee in quality and in efficiency. The purpose of this paper is to present some of reliability prediction methodologies that are applicable to machine tools. Especially ATC (Automatic Tool Changer) and Interface Card of PC-NC, which are core components of the machine tools, were chosen as the target of the reliability evaluation and analysis. The results of this research has shown the failure rate, MTBF(Mean Time Between Failure), and reliability for those components. It is expected that proposed methodologies will be applicable to evaluation of reliability for other industrial products.

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학습효과를 고려한 인간 기계 직렬체계 신뢰도와 모수추정 (Human Machine Serial Systems Reliability and Parameters Estimation Considering Human Learning Effect)

  • 김국
    • 한국경영공학회지
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    • 제23권4호
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    • pp.159-164
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    • 2018
  • Human-machine serial systems must be normal in both systems. Though the failure of machine is irreducible by itself, the human errors are of recurring type. When the human performance is described quantitatively, non-homogeneous Poisson Process model of human errors can be developed. And the model parameters can be estimated by maximum likelihood estimation and numerical analysis method. System reliability is obtained by multiplying machine reliability by human reliability.

고장모드 분석 프로그램을 통한 공작기계의 신뢰성 평가 (Reliability Assessment of Machine Tools Using Failure Mode Analysis Programs)

  • 김봉석;이수훈;송준엽;이승우
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.15-23
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    • 2005
  • For reliability assessment for machine tools, failure mode analyses by two viewpoints were studied in this paper. First, this study developed the reliability data analysis program, which searches f3r optimal failure distribution like failure rate or MTBF(Mean Time Between Failure) using failure data and reliability test data of mechanical parts in the web. Moreover, this data analysis program saves both failure data or reliability data and their failure rate or MTBF for database establishment. Second, this paper conducted failure mode analysis through such performance tests as circular movement test and vibration testing for machine tools when reliability data is not available. A developed web-based analysis program shows correlations between failure mode and performance test result and also accumulates all the data. These kinds of data analysis programs and stored data furnish valuable information for improving the reliability of mechanical system.

공작 기계의 신뢰성 평가를 위한 웹 기반 해석 프로그램 개발 (Development of a Web-based Analysis Program for Reliability Assessment of Machine Tools)

  • 강태한;김봉석;이수훈;송준엽;강재훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.369-374
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    • 2004
  • Web-based analysis programs for reliability assessment of machine tools were developed in this study. First, the reliability data analysis program was developed to search for failure rate using failure data and reliability test data of mechanical part. Second, failure mode analysis was developed through performance tests like circular movement test vibration test for machine tools. This analysis program shows correlation between failure mode and performance test result. Third, tool life was predicted by correlation between flank wear and cutting time, using the extended Taylor tool life equation in turning data and the equivalently converted equation in order to apply ball endmill data to Taylor tool life equation in milling data. All the information related to input and result data can be stored in theses programs.

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Reliability Evaluation of an Oil Cooler for a High-Precision Machining Center

  • Lee, Seung-Woo;Han, Seung-Woo;Lee, Hu-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권3호
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    • pp.50-53
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    • 2007
  • Improving the reliability or long-term dependability of a system requires a different approach from the previous emphasis on short-term concerns. The purpose of this paper is to present a reliability evaluation method for an oil cooler intended for high-precision machining centers. The oil cooler system in question is a cooling device that minimizes the deformation caused from the heat generated by driving devices. This system is used for machine tools and semiconductor equipment. We predicted the reliability of the system based on the failure rate database and conducted the reliability test using a test-bed to evaluate the life of the oil cooler. The results provided an indication of the reliability of the system in terms of the failure rate and the MTBF of the oil cooler system and its components, as well as a distribution of the failure mode. These results will help increase the reliability of oil cooler systems. The evaluation method can also be used to determine the reliability of other machinery products.

면역 알고리즘 기반의 서포트 벡터 회귀를 이용한 소프트웨어 신뢰도 추정 (Estimation of Software Reliability with Immune Algorithm and Support Vector Regression)

  • 권기태;이준길
    • 한국IT서비스학회지
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    • 제8권4호
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    • pp.129-140
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    • 2009
  • The accurate estimation of software reliability is important to a successful development in software engineering. Until recent days, the models using regression analysis based on statistical algorithm and machine learning method have been used. However, this paper estimates the software reliability using support vector regression, a sort of machine learning technique. Also, it finds the best set of optimized parameters applying immune algorithm, changing the number of generations, memory cells, and allele. The proposed IA-SVR model outperforms some recent results reported in the literature.