• 제목/요약/키워드: Machine Fault Diagnosis

검색결과 214건 처리시간 0.027초

Multi-class SVM을 이용한 회전기계의 결함 진단 (Fault Diagnosis of Rotating Machinery Using Multi-class Support Vector Machines)

  • 황원우;양보석
    • 한국소음진동공학회논문집
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    • 제14권12호
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    • pp.1233-1240
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    • 2004
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the nitration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

공작기계의 지능형 고장진단과 원격 서비스 모델 (Model of Remote Service and Intelligent Fault Diagnosis for CNC Machine Tool)

  • 김선호;김동훈;한기상;김찬봉
    • 한국정밀공학회지
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    • 제19권4호
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    • pp.168-178
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    • 2002
  • The CNC machine toots has two kinds of fault. One is the fault due to degraded parts and the other is the fault due to operation disability. The phenomena of degradation is predictable but the operational fault is unpredictable because it occurred without any warning. The major faults of CNC machine tool are operational faults which are charged over 70%. This paper describes the model of remote service and the intelligent fault diagnosis system to diagnosis operational faults of CNC machine tools. To generalize fault diagnosis, two diagnosis models such as SF(Switching Function) and SSF(Step Switching Function) are proposed. The SF is static model and SSF is dynamic model for expression of fault. The SF and SSF model can be generated using SFG(Switching Function Generator) which is developed in this research. The three major operational faults such as emergency stop error, cycle start disability and machine ready disability are applied to experiment of fault modeling. To remote service of faults fur CNC machine tool, the web server and client system based internet are proposed as the suitable environment. The developed two technologies are implemented with the internal function of open architecture controller. The implemental results for two technologies are presented to validate the proposed scheme.

써포트 벡터머신을 이용한 전력용 변압기 고장진단 (Fault Diagnosis of Power Transformer Using Support Vector Machine)

  • 임재윤;이대종;이종필;지평식
    • 조명전기설비학회논문지
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    • 제23권2호
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    • pp.62-69
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    • 2009
  • 본 논문에서는 전력용 변압기의 고장진단을 위해 써포트 백터머신에 기반을 둔 고장진단 알고리즘을 제안한다. 제안된 기법은 데이터 취득부, 정상/고장판별부, 고장원인판별부로 구성된다. 제안한 고장진단과정을 보면, 데이터 취득부에서는 변압기에서 가스성분을 취득한다. 정상/고장 판별부에서는 취득된 가스성분들을 KEPCO 규정과 비교하여 정상/고장 여부를 판단한다. 고장원인 판별부에서는 입력 데이터가 고장으로 판정이 난 경우에 다중-클래스 써포트 백터머신에 의해 고장원인을 판정한다. 제안된 방법은 사례연구를 통해 우수성을 입증하였다.

데이터 마이닝 기법 및 경험적 모드 분해법을 이용한 회전체 이상 진단 알고리즘 개발에 관한 연구 (A Study on Fault Diagnosis Algorithm for Rotary Machine using Data Mining Method and Empirical Mode Decomposition)

  • 윤상환;박병희;이창우
    • 한국기계가공학회지
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    • 제15권4호
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    • pp.23-29
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    • 2016
  • Rotary machine is major equipment in industry. The rotary machine is applied for a machine tool, ship, vehicle, power plant, and so on. But a spindle fault increase product's expense and decrease quality of a workpiece in machine tool. A turbine in power plant is directly connected to human safety. National crisis could be happened by stopping of rotary machine in nuclear plant. Therefore, it is very important to know rotary machine condition in industry field. This study mentioned fault diagnosis algorithm with statistical parameter and empirical mode decomposition. Vibration locations can be found by analyze kurtosis of data from triaxial axis. Support vector of data determine threshold using hyperplane with fault location. Empirical mode decomposition is used to find fault caused by intrinsic mode. This paper suggested algorithm to find direction and causes from generated fault.

Machine Fault Diagnosis and Prognosis: The State of The Art

  • Tung, Tran Van;Yang, Bo-Suk
    • International Journal of Fluid Machinery and Systems
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    • 제2권1호
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    • pp.61-71
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    • 2009
  • Machine fault diagnostic and prognostic techniques have been the considerable subjects of condition-based maintenance system in the recent time due to the potential advantages that could be gained from reducing downtime, decreasing maintenance costs, and increasing machine availability. For the past few years, research on machine fault diagnosis and prognosis has been developing rapidly. These publications covered in the wide range of statistical approaches to model-based approaches. With the aim of synthesizing and providing the information of these researches for researcher's community, this paper attempts to summarize and classify the recent published techniques in diagnosis and prognosis of rotating machinery. Furthermore, it also discusses the opportunities as well as the challenges for conducting advance research in the field of machine prognosis.

개방형 CNC를 가지는 공작기계의 고장진단과 웹 서비스 기술 (Web Service Application for Machine Tool Fault with Open Architecture CNC)

  • 김동훈;김선호;윤원수;고광식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.121-124
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    • 2003
  • The conventional CNC(Computerized Numerical Controller) of machine tool, which is dependent to CNC maker, was a closed architecture type. Therefore, it is impossible to implement a special user-define function to CNC. But recently, CNC is changed to OAC(Open Architecture Controller) type increasingly and the general function of CNC can be upgrade efficiently. This paper describes web service application for remote monitoring regarding the faults or machine tool with open architecture CNC. The major faults of CNC machine tool can be defined to the operational faults to be charged over 70%. Those faults are unpredictable because of being occurred without any warning. To generalize the fault diagnosis efficiently. two diagnosis models such as SF(Switching Function) and SSF(Step Switching Function) are proposed and the function of fault diagnosis is implemented to internal function of OAC. Also, to service remotely the faults of CNC machine tool. the suitable web environment is proposed and practical function is programmed to evaluate its operation on web.

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Multi-class SVM을 이용한 회전기계의 결함 진단 (Fault diagnosis of rotating machinery using multi-class support vector machines)

  • 황원우;양보석
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.537-543
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    • 2003
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the vibration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

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실시간 다중고장진단 제어기법에 관한 연구 (A Study on Real time Multiple Fault Diagnosis Control Methods)

  • 배용환;배태용;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.457-462
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    • 1995
  • This paper describes diagnosis strategy of the Flexible Multiple Fault Diagnosis Module for forecasting faults in system and deciding current machine state form sensor information. Most studydeal with diagnosis control stategy about single fault in a system, this studies deal with multiple fault diagnosis. This strategy is consist of diagnosis control module such as backward tracking expert system shell, various neural network, numerical model to predict machine state and communication module for information exchange and cooperate between each model. This models are used to describe structure, function and behavior of subsystem, complex component and total system. Hierarchical structure is very efficient to represent structural, functional and behavioral knowledge. FT(Fault Tree). ST(Symptom Tree), FCD(Fault Consequence Diagrapy), SGM(State Graph Model) and FFM(Functional Flow Model) are used to represent hierachical structure. In this study, IA(Intelligent Agent) concept is introduced to match FT component and event symbol in diagnosed system and to transfer message between each event process. Proposed diagnosis control module is made of IPC(Inter Process Communication) method under UNIX operating system.

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다중 패턴 인식 기법을 이용한 DWT 전력 스펙트럼 밀도 기반 기계 고장 진단 기법 (Machine Fault Diagnosis Method based on DWT Power Spectral Density using Multi Patten Recognition)

  • 강경원;이경민;칼렙;권기룡
    • 한국멀티미디어학회논문지
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    • 제22권11호
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    • pp.1233-1241
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    • 2019
  • The goal of the sound-based mechanical fault diagnosis technique is to automatically find abnormal signals in the machine using acoustic emission. Conventional methods of using mathematical models have been found to be inaccurate due to the complexity of industrial mechanical systems and the existence of nonlinear factors such as noise. Therefore, any fault diagnosis issue can be treated as a pattern recognition problem. We propose an automatic fault diagnosis method using discrete wavelet transform and power spectrum density using multi pattern recognition. First, we perform DWT-based filtering analysis for noise cancelling and effective feature extraction. Next, the power spectral density(PSD) is performed on each subband of the DWT in order to effectively extract feature vectors of sound. Finally, each PSD data is extracted with the features of the classifier using multi pattern recognition. The results show that the proposed method can not only be used effectively to detect faults as well as apply to various automatic diagnosis system based on sound.

공작기계의 지능형 고장진단 및 원격 서비스 모델 (Model of Remote Service and Fault Diagnosis for CNC Machine Tool)

  • 김선호;김동훈;이은애;한기상;김주한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.92-97
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    • 2001
  • The major faults of CNC machine tool is operational error which is charge over 70%. This paper describes model of remote service and fault diagnosis for CNC machine tool with open architecture controller. For intelligent fault diagnosis, new model is proposed. In this paper, the three major operational faults, emergency stop error, cycle start disable and machine ready disable, are defined. Two diagnostic models based on the ladder diagram, switching function model, step switching function model, are proposed. For internet based remote service, suitable environment is proposed and implemented with web server and client.

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