• Title/Summary/Keyword: Machine Fault Classification

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Fault state detection and remaining useful life prediction in AC powered solenoid operated valves based on traditional machine learning and deep neural networks

  • Utah, M.N.;Jung, J.C.
    • Nuclear Engineering and Technology
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    • v.52 no.9
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    • pp.1998-2008
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    • 2020
  • Solenoid operated valves (SOV) play important roles in industrial process to control the flow of fluids. Solenoid valves can be found in so many industries as well as the nuclear plant. The ability to be able to detect the presence of faults and predicting the remaining useful life (RUL) of the SOV is important in maintenance planning and also prevent unexpected interruptions in the flow of process fluids. This paper proposes a fault diagnosis method for the alternating current (AC) powered SOV. Previous research work have been focused on direct current (DC) powered SOV where the current waveform or vibrations are monitored. There are many features hidden in the AC waveform that require further signal analysis. The analysis of the AC powered SOV waveform was done in the time and frequency domain. A total of sixteen features were obtained and these were used to classify the different operating modes of the SOV by applying a machine learning technique for classification. Also, a deep neural network (DNN) was developed for the prediction of RUL based on the failure modes of the SOV. The results of this paper can be used to improve on the condition based monitoring of the SOV.

Fault Diagnosis of Induction Motors Using Data Fusion of Vibration and Current Signals (진동 및 전류신호의 데이터융합을 이용한 유도전동기의 결함진단)

  • 김광진;한천
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.11
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    • pp.1091-1100
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    • 2004
  • This paper presents an approach for the monitoring and detection of faults in induction machine by using data fusion technique and Dempster-Shafer theory Features are extracted from motor stator current and vibration signals. Neural network is trained and Hosted by the selected features of the measured data. The fusion of classification results from vibration and current classifiers increases the diagnostic accuracy. The efficiency of the proposed system is demonstrated by detecting motor electric and mechanical faults originated from the induction motors. The results of the test confirm that the proposed system has potential for real time application.

2-Stage Detection and Classification Network for Kiosk User Analysis (디스플레이형 자판기 사용자 분석을 위한 이중 단계 검출 및 분류 망)

  • Seo, Ji-Won;Kim, Mi-Kyung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.5
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    • pp.668-674
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    • 2022
  • Machine learning techniques using visual data have high usability in fields of industry and service such as scene recognition, fault detection, security and user analysis. Among these, user analysis through the videos from CCTV is one of the practical way of using vision data. Also, many studies about lightweight artificial neural network have been published to increase high usability for mobile and embedded environment so far. In this study, we propose the network combining the object detection and classification for mobile graphic processing unit. This network detects pedestrian and face, classifies age and gender from detected face. Proposed network is constructed based on MobileNet, YOLOv2 and skip connection. Both detection and classification models are trained individually and combined as 2-stage structure. Also, attention mechanism is used to improve detection and classification ability. Nvidia Jetson Nano is used to run and evaluate the proposed system.

A Wavelet-based Profile Classification using Support Vector Machine (SVM을 이용한 웨이블릿 기반 프로파일 분류에 관한 연구)

  • Kim, Seong-Jun
    • Journal of the Korean Institute of Intelligent Systems
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    • v.18 no.5
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    • pp.718-723
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    • 2008
  • Bearing is one of the important mechanical elements used in various industrial equipments. Most of failures occurred during the equipment operation result from bearing defects and breakages. Therefore, monitoring of bearings is essential in preventing equipment breakdowns and reducing unexpected loss. The purpose of this paper is to present an online monitoring method to predict bearing states using vibration signals. Bearing vibrations, which are collected as a form of profile signal, are first analyzed by a discrete wavelet transform. Next, some statistical features are obtained from the resultant wavelet coefficients. In order to select significant ones among them, analysis of variance (ANOVA) is employed in this paper. Statistical features screened in this way are used as input variables to support vector machine (SVM). An hierarchical SVM tree is proposed for dealing with multi-class problems. The result of numerical experiments shows that the proposed SVM tree has a competent performance for classifying bearing fault states.

Software Quality Classification using Bayesian Classifier (베이지안 분류기를 이용한 소프트웨어 품질 분류)

  • Hong, Euy-Seok
    • Journal of Information Technology Services
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    • v.11 no.1
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    • pp.211-221
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    • 2012
  • Many metric-based classification models have been proposed to predict fault-proneness of software module. This paper presents two prediction models using Bayesian classifier which is one of the most popular modern classification algorithms. Bayesian model based on Bayesian probability theory can be a promising technique for software quality prediction. This is due to the ability to represent uncertainty using probabilities and the ability to partly incorporate expert's knowledge into training data. The two models, Na$\ddot{i}$veBayes(NB) and Bayesian Belief Network(BBN), are constructed and dimensionality reduction of training data and test data are performed before model evaluation. Prediction accuracy of the model is evaluated using two prediction error measures, Type I error and Type II error, and compared with well-known prediction models, backpropagation neural network model and support vector machine model. The results show that the prediction performance of BBN model is slightly better than that of NB. For the data set with ambiguity, although the BBN model's prediction accuracy is not as good as the compared models, it achieves better performance than the compared models for the data set without ambiguity.

Corrosion Failure Diagnosis of Rolling Bearing with SVM (SVM 기법을 적용한 구름베어링의 부식 고장진단)

  • Go, Jeong-Il;Lee, Eui-Young;Lee, Min-Jae;Choi, Seong-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.35-41
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    • 2021
  • A rotor is a crucial component in various mechanical assemblies. Additionally, high-speed and high-efficiency components are required in the automotive industry, manufacturing industry, and turbine systems. In particular, the failure of high-speed rotating bearings has catastrophic effects on auxiliary systems. Therefore, bearing reliability and fault diagnosis are essential for bearing maintenance. In this work, we performed failure mode and effect analysis on bearing rotors and determined that corrosion is the most critical failure type. Furthermore, we conducted experiments to extract vibration characteristic data and preprocess the vibration data through principle component analysis. Finally, we applied a machine learning algorithm called support vector machine to diagnose the failure and observed a classification performance of 98%.

An Effective Feature Extraction Method for Fault Diagnosis of Induction Motors (유도전동기의 고장 진단을 위한 효과적인 특징 추출 방법)

  • Nguyen, Hung N.;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.18 no.7
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    • pp.23-35
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    • 2013
  • This paper proposes an effective technique that is used to automatically extract feature vectors from vibration signals for fault classification systems. Conventional mel-frequency cepstral coefficients (MFCCs) are sensitive to noise of vibration signals, degrading classification accuracy. To solve this problem, this paper proposes spectral envelope cepstral coefficients (SECC) analysis, where a 4-step filter bank based on spectral envelopes of vibration signals is used: (1) a linear predictive coding (LPC) algorithm is used to specify spectral envelopes of all faulty vibration signals, (2) all envelopes are averaged to get general spectral shape, (3) a gradient descent method is used to find extremes of the average envelope and its frequencies, (4) a non-overlapped filter is used to have centers calculated from distances between valley frequencies of the envelope. This 4-step filter bank is then used in cepstral coefficients computation to extract feature vectors. Finally, a multi-layer support vector machine (MLSVM) with various sigma values uses these special parameters to identify faulty types of induction motors. Experimental results indicate that the proposed extraction method outperforms other feature extraction algorithms, yielding more than about 99.65% of classification accuracy.

A study on the 3-step classification algorithm for the diagnosis and classification of refrigeration system failures and their types (냉동시스템 고장 진단 및 고장유형 분석을 위한 3단계 분류 알고리즘에 관한 연구)

  • Lee, Kangbae;Park, Sungho;Lee, Hui-Won;Lee, Seung-Jae;Lee, Seung-hyun
    • Journal of the Korea Convergence Society
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    • v.12 no.8
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    • pp.31-37
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    • 2021
  • As the size of buildings increases due to urbanization due to the development of industry, the need to purify the air and maintain a comfortable indoor environment is also increasing. With the development of monitoring technology for refrigeration systems, it has become possible to manage the amount of electricity consumed in buildings. In particular, refrigeration systems account for about 40% of power consumption in commercial buildings. Therefore, in order to develop the refrigeration system failure diagnosis algorithm in this study, the purpose of this study was to understand the structure of the refrigeration system, collect and analyze data generated during the operation of the refrigeration system, and quickly detect and classify failure situations with various types and severity . In particular, in order to improve the classification accuracy of failure types that are difficult to classify, a three-step diagnosis and classification algorithm was developed and proposed. A model based on SVM and LGBM was presented as a classification model suitable for each stage after a number of experiments and hyper-parameter optimization process. In this study, the characteristics affecting failure were preserved as much as possible, and all failure types, including refrigerant-related failures, which had been difficult in previous studies, were derived with excellent results.

Development of machine learning model for reefer container failure determination and cause analysis with unbalanced data (불균형 데이터를 갖는 냉동 컨테이너 고장 판별 및 원인 분석을 위한 기계학습 모형 개발)

  • Lee, Huiwon;Park, Sungho;Lee, Seunghyun;Lee, Seungjae;Lee, Kangbae
    • Journal of the Korea Convergence Society
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    • v.13 no.1
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    • pp.23-30
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    • 2022
  • The failure of the reefer container causes a great loss of cost, but the current reefer container alarm system is inefficient. Existing studies using simulation data of refrigeration systems exist, but studies using actual operation data of refrigeration containers are lacking. Therefore, this study classified the causes of failure using actual refrigerated container operation data. Data imbalance occurred in the actual data, and the data imbalance problem was solved by comparing the logistic regression analysis with ENN-SMOTE and class weight with the 2-stage algorithm developed in this study. The 2-stage algorithm uses XGboost, LGBoost, and DNN to classify faults and normalities in the first step, and to classify the causes of faults in the second step. The model using LGBoost in the 2-stage algorithm was the best with 99.16% accuracy. This study proposes a final model using a two-stage algorithm to solve data imbalance, which is thought to be applicable to other industries.

Optimal Datum Unit Definition for Diagnostics of Journal Bearing System (저널베어링 상태 진단을 위한 최적의 데이터 분석 기준 설정)

  • Youn, Byeng D.;Jung, Joonha;Jeon, Byungchul;Kim, Yeon-Whan;Bae, Yong-Chae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.84-89
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    • 2014
  • Data-driven method for fault diagnostics system often use machine learning technique. To use such technique proper signal processing should be implemented such as time synchronous averaging (TSA) for ball bearing systems. However, for journal bearing diagnostics systems not much has been researched, and yet a proper signal processing method has not been studied. Therefore, in this research an optimal datum unit for a reliable journal bearing diagnostics system along with angular resampling process is being suggested. Before extracting time and frequency domain features, angular resampling is applied to each cycle of vibration data. As to preserve the characteristics of vibration signal, averaging method is replaced by finding the optimal datum unit which strengthens statistical characteristics of vibration signal. Then 20 features were extracted for various cases, and those features are being evaluated by two criteria, separability and classification accuracy.

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