• Title/Summary/Keyword: Machine Fault Classification

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An Application of Decision Tree Method for Fault Diagnosis of Induction Motors

  • Tran, Van Tung;Yang, Bo-Suk;Oh, Myung-Suck
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.54-59
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    • 2006
  • Decision tree is one of the most effective and widely used methods for building classification model. Researchers from various disciplines such as statistics, machine learning, pattern recognition, and data mining have considered the decision tree method as an effective solution to their field problems. In this paper, an application of decision tree method to classify the faults of induction motors is proposed. The original data from experiment is dealt with feature calculation to get the useful information as attributes. These data are then assigned the classes which are based on our experience before becoming data inputs for decision tree. The total 9 classes are defined. An implementation of decision tree written in Matlab is used for these data.

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Fault Prognostics of a SMPS based on PCA-SVM (PCA-SVM 기반의 SMPS 고장예지에 관한 연구)

  • Yoo, Yeon-Su;Kim, Dong-Hyeon;Kim, Seol;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.47-52
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    • 2020
  • With the 4th industrial revolution, condition monitoring using machine learning techniques has become popular among researchers. An overload due to complex operations causes several irregularities in MOSFETs. This study investigated the acquired voltage to analyze the overcurrent effects on MOSFETs using a failure mode effect analysis (FMEA). The results indicated that the voltage pattern changes greatly when the current is beyond the threshold value. Several features were extracted from the collected voltage signals that indicate the health state of a switched-mode power supply (SMPS). Then, the data were reduced to a smaller sample space by using a principal component analysis (PCA). A robust machine learning algorithm, the support vector machine (SVM), was used to classify different health states of an SMPS, and the classification results are presented for different parameters. An SVM approach assisted by a PCA algorithm provides a strong fault diagnosis framework for an SMPS.

Feature Analysis of Ultrasonic Signals for Diagnosis of Welding Faults in Tubular Steel Tower (관형 철탑 용접 결함 진단을 위한 초음파 신호의 특징 분석)

  • Min, Tae-Hong;Yu, Hyeon-Tak;Kim, Hyeong-Jin;Choi, Byeong-Keun;Kim, Hyun-Sik;Lee, Gi-Seung;Kang, Seog-Geun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.4
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    • pp.515-522
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    • 2021
  • In this paper, we present and analyze a method of applying a machine learning to ultrasonic test signals for constant monitoring of the welding faults in a tubular steel tower. For the machine learning, feature selection based on genetic algorithm and fault signal classification using a support vector machine have been used. In the feature selection, the peak value, histogram lower bound, and normal negative log-likelihood from 30 features are selected. Those features clearly indicate the difference of signals according to the depth of faults. In addition, as a result of applying the selected features to the support vector machine, it has been possible to perfectly distinguish between the regions with and without faults. Hence, it is expected that the results of this study will be useful in the development of an early detection system for fault growth based on ultrasonic signals and in the energy transmission related industries in the future.

Early Software Quality Prediction Using Support Vector Machine (Support Vector Machine을 이용한 초기 소프트웨어 품질 예측)

  • Hong, Euy-Seok
    • Journal of Information Technology Services
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    • v.10 no.2
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    • pp.235-245
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    • 2011
  • Early criticality prediction models that determine whether a design entity is fault-prone or not are becoming more and more important as software development projects are getting larger. Effective predictions can reduce the system development cost and improve software quality by identifying trouble-spots at early phases and proper allocation of effort and resources. Many prediction models have been proposed using statistical and machine learning methods. This paper builds a prediction model using Support Vector Machine(SVM) which is one of the most popular modern classification methods and compares its prediction performance with a well-known prediction model, BackPropagation neural network Model(BPM). SVM is known to generalize well even in high dimensional spaces under small training data conditions. In prediction performance evaluation experiments, dimensionality reduction techniques for data set are not used because the dimension of input data is too small. Experimental results show that the prediction performance of SVM model is slightly better than that of BPM and polynomial kernel function achieves better performance than other SVM kernel functions.

Fault detection and classification of permanent magnet synchronous machine using signal injection

  • Kim, Inhwan;Lee, Younghun;Oh, Jaewook;Kim, Namsu
    • Smart Structures and Systems
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    • v.29 no.6
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    • pp.785-790
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    • 2022
  • Condition monitoring of permanent magnet synchronous motors (PMSMs) and detecting faults such as eccentricity and demagnetization are essential for ensuring system reliability. Motor current signal analysis is the most commonly used precursor for detecting faults in the PMSM drive system. However, the current signature responds sensitively to the load and temperature of the motor, thereby making it difficult to monitor faults in real- applications. Therefore, in this study, a condition monitoring methodology that detects motor faults, including their classification with standstill conditions, is proposed. The objective is to detect and classify faults of PMSMs by using programmable inverter without additional sensors and systems for detection. Both DC and AC were applied through the d-axis of a three-phase motor, and the change in incremental inductance was investigated to detect and classify faults. Simulation with finite element analysis and experiments were performed on PMSMs in healthy conditions as well as with eccentricity and demagnetization faults. Based on the results obtained from experiments, the proposed method was confirmed to detect and classify types of faults, including their severity.

Comparison of Prediction Accuracy Between Classification and Convolution Algorithm in Fault Diagnosis of Rotatory Machines at Varying Speed (회전수가 변하는 기기의 고장진단에 있어서 특성 기반 분류와 합성곱 기반 알고리즘의 예측 정확도 비교)

  • Moon, Ki-Yeong;Kim, Hyung-Jin;Hwang, Se-Yun;Lee, Jang Hyun
    • Journal of Navigation and Port Research
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    • v.46 no.3
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    • pp.280-288
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    • 2022
  • This study examined the diagnostics of abnormalities and faults of equipment, whose rotational speed changes even during regular operation. The purpose of this study was to suggest a procedure that can properly apply machine learning to the time series data, comprising non-stationary characteristics as the rotational speed changes. Anomaly and fault diagnosis was performed using machine learning: k-Nearest Neighbor (k-NN), Support Vector Machine (SVM), and Random Forest. To compare the diagnostic accuracy, an autoencoder was used for anomaly detection and a convolution based Conv1D was additionally used for fault diagnosis. Feature vectors comprising statistical and frequency attributes were extracted, and normalization & dimensional reduction were applied to the extracted feature vectors. Changes in the diagnostic accuracy of machine learning according to feature selection, normalization, and dimensional reduction are explained. The hyperparameter optimization process and the layered structure are also described for each algorithm. Finally, results show that machine learning can accurately diagnose the failure of a variable-rotation machine under the appropriate feature treatment, although the convolution algorithms have been widely applied to the considered problem.

Data-driven approach to machine condition prognosis using least square regression trees

  • Tran, Van Tung;Yang, Bo-Suk;Oh, Myung-Suck
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.886-890
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    • 2007
  • Machine fault prognosis techniques have been considered profoundly in the recent time due to their profit for reducing unexpected faults or unscheduled maintenance. With those techniques, the working conditions of components, the trending of fault propagation, and the time-to-failure are forecasted precisely before they reach the failure thresholds. In this work, we propose an approach of Least Square Regression Tree (LSRT), which is an extension of the Classification and Regression Tree (CART), in association with one-step-ahead prediction of time-series forecasting technique to predict the future conditions of machines. In this technique, the number of available observations is firstly determined by using Cao's method and LSRT is employed as prognosis system in the next step. The proposed approach is evaluated by real data of low methane compressor. Furthermore, the comparison between the predicted results of CART and LSRT are carried out to prove the accuracy. The predicted results show that LSRT offers a potential for machine condition prognosis.

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Development of Rotating Machine Vibration Condition Monitoring System based upon Windows NT (Windows NT 기반의 회전 기계 진동 모니터링 시스템 개발)

  • 김창구;홍성호;기석호;기창두
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.98-105
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    • 2000
  • In this study, we developed rotating machine vibration condition monitoring system based upon Windows NT and DSP Board. Developed system includes signal analysis module, trend monitoring and simple diagnosis using threshold value. Trend analysis and report generation are offered with database management tool which was developed in MS-ACCESS environment. Post-processor, based upon Matlab, is developed for vibration signal analysis and fault detection using statistical pattern recognition scheme based upon Bayes discrimination rule and neural networks. Concerning to Bayes discrimination rule, the developed system contains the linear discrimination rule with common covariance matrices and the quadratic discrimination rule under different covariance matrices. Also the system contains k-nearest neighbor method to directly estimate a posterior probability of each class. The result of case studies with the data acquired from Pyung-tak LNG pump and experimental setup show that the system developed in this research is very effective and useful.

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Review of Technical Issues for Shield TBM Tunneling in Difficult Grounds (특수지반에서 쉴드TBM의 시공을 위한 기술적 고찰)

  • Jeong, Hoyoung;Zhang, Nan;Jeon, Seokwon
    • Tunnel and Underground Space
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    • v.28 no.1
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    • pp.1-24
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    • 2018
  • The use of TBM (tunnel boring machine) gradually increases in worldwide tunneling projects. TBM machine are often applied to more difficult and complex geological conditions in urban area, and many problems and difficulties have been reported due to these geological conditions. However, in Korea, there is a lack of research on difficult grounds so far. This paper discussed general aspects of investigation method, and problems of TBM tunneling in difficult grounds. Construction cases that passed through the difficult grounds in worldwide were analyzed and the typical difficult grounds were classified into 11 cases. For each case, the definition and general problems were summarized. Particularly, for mixed ground and boulder ground, and fault zone, which are frequent geological conditions in urban area with shallow depth, classification system, investigation methods and major considerations were discussed, and proposed the direction of future research. This paper is a basic study for the development of TBM construction technology in difficult ground, and it is expected that it will be useful for related research and construction of TBM in difficult ground in the future.

Efficient Transformer Dissolved Gas Analysis and Classification Method (효율적인 변압기 유중가스 분석 및 분류 방법)

  • Cho, Yoon-Jeong;Kim, Jae-Young;Kim, Jong-Myon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.8 no.3
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    • pp.563-570
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    • 2018
  • This paper proposes an efficient dissolved gas analysis(DGA) and classification method of an oil-filled transformer using machine learning algorithms to solve problems inherent in IEC 60599. In IEC 60599, a certain diagnosis criteria do not exist, and duplication area is existed. Thus, it is difficult to make a decision without any experts since the IEC 60599 standard can not support analysis and classification of gas date of a power transformer in that criteria. To address these issue. we propose a dissolved gas analysis(DGA) and classification method using a machine learning algorithm. We evaluate the performance of the proposed method using support vector machines with dissolved gas dataset extracted from a power transformer in the real industry. To validate the performance of the proposed method, we compares the proposed method with the IEC 60599 standard. Experimental results show that the proposed method outperforms the IEC 60599 in the classification accuracy.