• Title/Summary/Keyword: Machine Component

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Assembly performance evaluation method for prefabricated steel structures using deep learning and k-nearest neighbors

  • Hyuntae Bang;Byeongjun Yu;Haemin Jeon
    • Smart Structures and Systems
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    • v.32 no.2
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    • pp.111-121
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    • 2023
  • This study proposes an automated assembly performance evaluation method for prefabricated steel structures (PSSs) using machine learning methods. Assembly component images were segmented using a modified version of the receptive field pyramid. By factorizing channel modulation and the receptive field exploration layers of the convolution pyramid, highly accurate segmentation results were obtained. After completing segmentation, the positions of the bolt holes were calculated using various image processing techniques, such as fuzzy-based edge detection, Hough's line detection, and image perspective transformation. By calculating the distance ratio between bolt holes, the assembly performance of the PSS was estimated using the k-nearest neighbors (kNN) algorithm. The effectiveness of the proposed framework was validated using a 3D PSS printing model and a field test. The results indicated that this approach could recognize assembly components with an intersection over union (IoU) of 95% and evaluate assembly performance with an error of less than 5%.

A study on the Development of Micro Hole Drilling Machine and its Mechanism (미소경 드릴링 머신의 개발과 절삭현상의 연구)

  • Paik, In-Hwan;Chung, Woo-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.22-28
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    • 1995
  • Micro Drills have found ever wider application. However micro drilling is a machining to integrate the difficult machinablities such as tool stiffness, position control and revolution accuracy, and is known to cost and time consuming. So, this study aimed to practice ultraminiature drilling(0.05 .phi. ) wiht simple component, if possible. System is developed as the three modules : feed drives, spindle and monitoring part. The dynamics of measured current signals from the spindle of Micro Hole Drilling machine are investigated to establish the criteria of stepfeed mechanism. Cutting experiments identify the relationship of spindle rpm, feed rate and tool life. The smaller drill diameter is, the more suitable cutting condition have to be selected because of chip packing.

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Damage identification in suspension bridges under earthquake excitation using practical advanced analysis and hybrid machine-learning models

  • Van-Thanh Pham;Duc-Kien Thai;Seung-Eock Kim
    • Steel and Composite Structures
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    • v.52 no.6
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    • pp.695-711
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    • 2024
  • Suspension bridges are critical to urban transportation, but those in earthquake-prone areas face unique challenges. In the event of a moderate or strong earthquake, conventional linear theory-based approaches for detecting bridge damage become inadequate. This study presents an efficient method for identifying damage in suspension bridges using time history nonlinear inelastic analysis. A practical advanced analysis program is employed to model cable-supported bridges with low computational cost, generating a dataset for four hybrid models: PSO-DT, PSO-RF, PSO-XGB, and PSO-CGB. These models combine decision tree (DT), random forest (RF), extreme gradient boosting (XGB), and categorical gradient boosting (CGB) with particle swarm optimization (PSO) to capture nonlinear correlations between displacement response and damage. Principal component analysis reduces dataset dimensions, and PSO selects the optimal model. A numerical case study of a suspension bridge under simulated earthquake conditions identifies PSO-XGB as the best model for predicting stiffness reduction. The results demonstrate the method's robustness for nonlinear damage detection in suspension bridges under earthquake excitation.

Early warning of hazard for pipelines by acoustic recognition using principal component analysis and one-class support vector machines

  • Wan, Chunfeng;Mita, Akira
    • Smart Structures and Systems
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    • v.6 no.4
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    • pp.405-421
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    • 2010
  • This paper proposes a method for early warning of hazard for pipelines. Many pipelines transport dangerous contents so that any damage incurred might lead to catastrophic consequences. However, most of these damages are usually a result of surrounding third-party activities, mainly the constructions. In order to prevent accidents and disasters, detection of potential hazards from third-party activities is indispensable. This paper focuses on recognizing the running of construction machines because they indicate the activity of the constructions. Acoustic information is applied for the recognition and a novel pipeline monitoring approach is proposed. Principal Component Analysis (PCA) is applied. The obtained Eigenvalues are regarded as the special signature and thus used for building feature vectors. One-class Support Vector Machine (SVM) is used for the classifier. The denoising ability of PCA can make it robust to noise interference, while the powerful classifying ability of SVM can provide good recognition results. Some related issues such as standardization are also studied and discussed. On-site experiments are conducted and results prove the effectiveness of the proposed early warning method. Thus the possible hazards can be prevented and the integrity of pipelines can be ensured.

Development of Intelligent Fault Diagnosis System for CIM (CIM 구축을 위한 지능형 고장진단 시스템 개발)

  • Bae, Yong-Hwan;Oh, Sang-Yeob
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.2
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    • pp.199-205
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    • 2004
  • This paper describes the fault diagnosis method to order to construct CIM in complex system with hierarchical structure similar to human body structure. Complex system is divided into unit, item and component. For diagnosing this hierarchical complex system, it is necessary to implement a special neural network. Fault diagnosis system can forecast faults in a system and decide from the signal information of current machine state. Comparing with other diagnosis system for a single fault, the developed system deals with multiple fault diagnosis, comprising hierarchical neural network (HNN). HNN consists of four level neural network, i.e. first is fault symptom classification and second fault diagnosis for item, third is symptom classification and forth fault diagnosis for component. UNIX IPC is used for implementing HNN with multitasking and message transfer between processes in SUN workstation with X-Windows (Motif). We tested HNN at four units, seven items per unit, seven components per item in a complex system. Each one neural network represents a separate process in UNIX operating system, information exchanging and cooperating between each neural network was done by message queue.

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A Scheduling Problem to Minimize Weighted Completion Time in the Two-stage Assembly-type Flowshop (두 단계 조립시스템에서 총 가중완료시간을 최소화하는 일정계획문제)

  • Yoon, Sang Hum;Lee, Ik Sun;Lee, Jong Hyup
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.2
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    • pp.254-264
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    • 2007
  • This paper considers a scheduling problem to minimize the total weighted completion time in the two-stage assembly-type flowshop. The system is composed of multiple fabrication machines in the first stage and a final-assembly machine in the second stage. Each job consists of multiple components, each component is machined on the fabrication machine specified in advance. The manufactured components of each job are subsequently assembled into a final product on the final-assembly machine. The objective of this paper is to find the optimal schedule minimizing the total weighted completion time of jobs. Three lower bounds are derived and tested in a branch-and-bound (B&B) Procedure. Also, three heuristic algorithms are developed based on the greedy strategies. Computational results show that the proposed B&B procedure is more efficient than the previous work which has considered the same problem as this paper.

Small-Size Induction Machine Equivalent Circuit Including Variable Stray Load and Iron Losses

  • Basic, Mateo;Vukadinovic, Dinko
    • Journal of Electrical Engineering and Technology
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    • v.13 no.4
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    • pp.1604-1613
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    • 2018
  • The paper presents the equivalent circuit of an induction machine (IM) model which includes fundamental stray load and iron losses. The corresponding equivalent resistances are introduced and modeled as variable with respect to the stator frequency and flux. Their computation does not require any tests apart from those imposed by international standards, nor does it involve IM constructional details. In addition, by the convenient positioning of these resistances within the proposed equivalent circuit, the order of the conventional IM model is preserved, thus restraining the inevitable increase of the computational complexity. In this way, a compromise is achieved between the complexity of the analyzed phenomena on the one hand and the model's practicability on the other. The proposed model has been experimentally verified using four IMs of different efficiency class and rotor cage material, all rated 1.5 kW. Besides enabling a quantitative insight into the impact of the stray load and iron losses on the operation of mains-supplied and vector-controlled IMs, the proposed model offers an opportunity to develop advanced vector control algorithms since vector control is based on the fundamental harmonic component of IM variables.

Unbalanced Magnetic Forces in Rotational Unsymmetrical Transverse Flux Machine

  • Baserrah, Salwa;Rixen, Keno;Orlik, Bernd
    • Journal of Electrical Engineering and Technology
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    • v.7 no.2
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    • pp.184-192
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    • 2012
  • The torque and unbalanced magnetic forces in permanent magnet machines are resultants of the tangential, axial and normal magnetic forces, respectively. Those are in general influenced by pole-teeth-winding configuration. A study of the torque and unbalanced magnetic forces of a small flux concentrating permanent magnet transverse flux machine (FCPM-TFM) in segmented compact structure is presented in this paper. By using FLUX3D software from Cedrat, Maxwell stress tensor has been solved. Finite element (FE-) magneto static study followed by transient analysis has been conducted to investigate the influence of unsymmetrical winding pattern, in respect to the rotor, on the performance of the FCPM-TFM. Calculating the magnetic field components in the air gap has required an introduction of a 2D grid in the middle of the air gap, whereby good estimations of the forces are obtained. In this machine, the axial magnetic forces reveal relatively higher amplitudes compared to the normal forces. Practical results of a prototype motor are demonstrated through the analysis.

Study on Rub Vibration of Rotary Machine for Turbine Blade Diagnosis (터빈 블레이드 진단을 위한 회전기계 마찰 진동에 관한 연구)

  • Yu, Hyeon Tak;Ahn, Byung Hyun;Lee, Jong Myeong;Ha, Jeong Min;Choi, Byeong Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.714-720
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    • 2016
  • Rubbing and misalignment are the most usual faults that occurs in rotating machinery and with them severe effect on power plant availability. Especially blade rubbing is hard to detect on FFT spectrum using the vibration signal. In this paper, the possibility of feature analysis of vibration signal is confirmed under blade rubbing and misalignment condition. And the lab-scale rotor test device provides the blade rubbing and shaft misalignment modes. Feature selection based on GA (genetic algorithm) is processed by the extracted feature of the time domain. Then, classification of the features is analyzed by using SVM (support vector machine) which is one of the machine learning algorithm. The results of features selection based on GA compared with those based on PCA (principal component analysis). According to the results, the possibility of feature analysis is confirmed. Therefore, blade rubbing and shaft misalignment can be diagnosed by feature of vibration signal.

Differentiation of Aphasic Patients from the Normal Control Via a Computational Analysis of Korean Utterances

  • Kim, HyangHee;Choi, Ji-Myoung;Kim, Hansaem;Baek, Ginju;Kim, Bo Seon;Seo, Sang Kyu
    • International Journal of Contents
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    • v.15 no.1
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    • pp.39-51
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    • 2019
  • Spontaneous speech provides rich information defining the linguistic characteristics of individuals. As such, computational analysis of speech would enhance the efficiency involved in evaluating patients' speech. This study aims to provide a method to differentiate the persons with and without aphasia based on language usage. Ten aphasic patients and their counterpart normal controls participated, and they were all tasked to describe a set of given words. Their utterances were linguistically processed and compared to each other. Computational analyses from PCA (Principle Component Analysis) to machine learning were conducted to select the relevant linguistic features, and consequently to classify the two groups based on the features selected. It was found that functional words, not content words, were the main differentiator of the two groups. The most viable discriminators were demonstratives, function words, sentence final endings, and postpositions. The machine learning classification model was found to be quite accurate (90%), and to impressively be stable. This study is noteworthy as it is the first attempt that uses computational analysis to characterize the word usage patterns in Korean aphasic patients, thereby discriminating from the normal group.