• 제목/요약/키워드: MR finishing

검색결과 17건 처리시간 0.025초

자성유변연마의 컨디셔닝 기술 (Conditioning of Magnetorheological finishing)

  • 신영재;이응숙;김경웅;김영민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.557-560
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    • 2003
  • Magnetorheological finishing(MRF) is a newly developed and recently commercialized for finishing optical components. The magnetorheological fluid consists of a water based suspension of carbonyl iron, nonmagnetic polishing abrasives, and small amounts of stabilizer. This magnetorheological fluid is pumped from conditioner on the rotating wheel and suctioned back to the conditioner, where it cooled to setpoint temperature and evaporative losses are replaced. This method could produce some problems in suction. So newly designed MRF tools is proposed in which MR fluid is not circulated and conditioned by the slurry. The new polishing mechanism is experimented. Measured surface roughness supports the validity of this mechanism.

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MR Polishing을 이용한 비구면 렌즈의 연마 메커니즘 및 연마 특성 분석 (Analysis of Polishing Mechanism and Characteristics of Aspherical Lens with MR Polishing)

  • 이정원;조명우;하석재;홍광표;조용규;이인철;김병민
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.36-42
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    • 2015
  • The aspherical lens was designed to be able to array a focal point. For this reason, it has very curved surface. The aspherical lens is fabricated by injection molding or diamond turning machine. With the aspherical lens, tool marks and surface roughness affect the optical characteristics, such as transmissivity. However, it is difficult to polish free form surface shapes uniformly with conventional methods. Therefore, in this paper, the ultra-precision polishing method with MR fluid was used to polish an aspherical lens with 4-axis position control systems. A Tool path and polishing mechanism were developed to polish the aspherical lens shape. An MR polishing experiment was performed using a generated tool path with a PMMA aspherical lens after the turning process. As a result, surface roughness was improved from $R_a=40.99nm$, $R_{max}=357.1nm$ to $R_a=4.54nm$, $R_{max}=35.72nm$. Finally, the MR polishing system can be applied to the finishing process of fabrication of the aspherical lens.

자기유변유체 연마공정을 응용한 미세부품의 형상가공 (Farbrication of Repeated 3D Shapes using Magnetorheological Fluid Polishing)

  • 김용재;민병권;이상조;석종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1265-1268
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    • 2005
  • Due to the increase of the need for reliable high density information storage devices, the demand for precise machining of the slider in HDD is rapidly growing. The present fabrication process of slider bears some serious problems such as low yield ratio in mass production, which is mainly caused by inefficient machining processes in shaping camber and crown on the slider. In order to increase slider yield ratio in HDD, a new systematic machining process is proposed and developed in this work. This new machining process includes the use of magnetorheological (MR) fluid, a smart polishing material generally used for ultra-fine surface finishing of micro structures. It is shown that the process proposed in this work enables to make camber and crown pattern in the scale of few tens of nanometers. Experiment results shows that the MR polishing can be also used for shaping process of micro structures.

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Effect of Washing and Subsequent Heat Treatment on Water Repellency and Mechanical Properties of Nylon 6, Triacetate and Silk Fabrics Treated with Hydrocarbon Resins

  • Park, Hyei-Ran;Lee, Mun-Cheul;Nishi, Kenji;Wakida, Tomiji
    • 한국염색가공학회지
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    • 제20권6호
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    • pp.87-91
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    • 2008
  • It is commonly known that water repellency of the fabric treated with fluorocarbon resin brings about a decrease by the washing and recovers by the subsequent heat treatment. In this article, effect of the water repellency was investigated on the nylon 6, triacetate and silk fabrics treated with hydrocarbon and silicon resins. Hydrocarbon and silicon resins have been widely used in the textile finishing as the softening and water proofing agents. The fabrics were treated with hydrocarbon resins, Paragium JQ and RC (Ohara Paragium Chemical Co.) and a silicon resin, Poron MR (Shinetsu Chemical Co.), and then washed and subsequently heat treated. Although the water repellency increased by the resin treatment, it decreased by the washing apparently and recovered a little by the heat treatment. The effect of the heat treatment was small comparing with that of the fluorocarbon resin. Furthermore, as a mechanical property of the treated fabric, KES shearing and bending hysteresis parameters, modulus and hysteresis width of the hydrocarbon resin-treated nylon 6, triacetate and silk fabrics decreased by the heat treatment after washing. Therefore, the treatment is effective at improving the softening of the fabric in water repellent finish.

C-H···π and C-H···O Interactions in Coumarin 6 : 3-(2-benzothiazolyl)-7-(diethylamino)-coumarin

  • Li, Xiaochuan;Son, Young-A
    • 한국염색가공학회지
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    • 제22권2호
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    • pp.83-87
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    • 2010
  • Crystal structure of coumarin 6 has been solved by X-ray diffraction. The crystals are triclinic, space group P-1, with a=8.823(2) ${\AA}$, b=8.898(2) ${\AA}$, c=11.025(9) ${\AA}$, ${\alpha}$=86.41(3)$^{\circ}$, ${\beta}$=85.39(3)$^{\circ}$, ${\gamma}$=76.23(3)$^{\circ}$, Mr=350.42, V=837.1(3) ${\AA}^3$, Z=2 and R=0.0516. The molecules are packed parallel to each other by weaker ${\pi}{\cdots}{\pi}$ and C-H${\cdots}{\pi}$ interactions. The detailed geometry of C-H${\cdots}{\pi}$ interactions were discussed. The hydrogen bonds and non-traditional C-H${\cdots}O$ interactions join the no-parallel molecules together. All the molecules packed wall-like with the molecular brick.

슬래그와 폐주물사를 이용한 아스팔트 혼합물의 소성변형특성에 관한 연구 (Evaluation of Rutting Behavior of Hot Mix Asphalt using Slag and Waste Foundry Sand as Asphalt Paving Materials)

  • 이관호;조재윤;전주용
    • 한국도로학회:학술대회논문집
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    • 한국도로학회 2002년도 학술발표회 논문집
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    • pp.89-92
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    • 2002
  • 본 연구의 목적은 여러 가지의 폐자원중 슬래그 및 폐주물사의 도로포장용 골재로서의 특성을 평가하고, 이를 이용한 다양한 조합의 재활용 아스팔트 혼합물의 소성변형 특성을 평가하는 것이다. 골재특성을 평가하기 위해 입도 및 입형분석, 비중 및 흡수성, 마모저항성, 골재안정성과 같은 시험을 수행하였다. 골재로서의 특성평가 시험 결과 고로슬래그는 비교적 강도 특성이 제강슬래그에 비해 작은 경향을 나타냈다. 마샬배합설계로서 최적 아스팔트 함량이 결정되었고, 그 범위는 7.2%에서 7.5%정도 였다. 재활용 골재를 이용한 조합의 아스팔트 혼합물의 소성변형 특성을 평가하기 위해 간접인장강도시험, 회복탄성계수시험, 크리프 시험을 수행하였다. 재활용 골재를 이용한 아스팔트 혼합물의 소성변형 특성이 일반골재를 이용한 아스팔트 혼합물에 비해 다소 떨어지는 경향을 나타내었다. 다만 현재진행중인 휠트래킹 시험 결과가 나오면 재활용 골재를 활용한 아스팔트 혼합물의 소성변형특성을 좀더 구체적으로 파악할 수 있을 것으로 판단된다.

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