• 제목/요약/키워드: MIG 용접

검색결과 118건 처리시간 0.024초

Steering Gear 모듈화를 위한 일체형 Rack Housing의 공정에 관한 연구[I] - 열원에 따른 SAE1020강의 용접특성 - (A Study on Processing of Monolithic Rack Housing for Modular Steering Gear[I] - The Weldability of SAE1020 Steel by Different Heat Sources -)

  • 김종도;이창제
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권2호
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    • pp.306-314
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    • 2008
  • General metal welding occurs distortion. Also, reducing distortion is required much cost. Therefore, the purpose of this study is optimization of welding conditions to reduce distortion in welding of monolithic rack housing for modular steering gear. Firstly, heat source for welding was chosen arc and laser. Secondly, it investigated optimizing welding conditions in bead welding by arc and laser heat source, and welding conditions in fillet welding was optimized with welding shapes. Finally, it was measured temperature distribution of welds by infrared camera and angle distortion in fillet welding. As a result, laser welding was superior to arc welding on distortion.

하이브리드 다기능 용접기 제어 모드에 관한 연구 (A Study on control mode of hybrid multi-function welder)

  • 김진석;정양권;최재호
    • 한국전자통신학회논문지
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    • 제8권3호
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    • pp.439-445
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    • 2013
  • 본 연구는 발전기와 충전기를 통합하여 필요에 따라서 용접기 또는 발전기로 사용할 수 있는 시스템에 관한 것이다. 구체적으로는, 발전기를 제어하는 제어장치와 다기능 용접기를 사용할 수 있도록 하는 선택 스위치로 구성된 하이브리드 용접기로써 그 기능은 발전기 전원을 충전지에 충전이 완료되면, 발전기는 자동 정지하도록 구성하는 부분과 Co2 MMA TIG MIG MAG 용접기를 모제와 용제에 따라서 공급하는 가스를 제어하도록 제안하였다. 이는 한 번에 한 가지 또는 두 가지 정도만을 선택하는 기존 용접기의 성능과 편리성을 개선하기 위해 전압, 고주파, 모터 그리고 가스 밸브를 제어하는 시스템을 구현하였다.

Al 합금의 MIG 용접에서 WC-12%Co 분말에 첨가에 의한 경화육성층의 특성 (Characteristics of the Hard-Overlayers by WC-12%Co Powder Addition in MIG Welding of Al Alloy)

  • 박정식;양병모;박경채
    • Journal of Welding and Joining
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    • 제18권6호
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    • pp.102-107
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    • 2000
  • It was attempted to improve the wear resistance of Al alloy under the load condition by making a formation of the thick surface hardening alloy layers. The thick surface hardening alloy layers were formed on 6061 Al alloys overlayed by MIG welding process with WC-12%Co powder addition. Effects of the dispersion of WE-12%Co powders on hardness and wear characteristics of alloys were investigated. The following results were obtained. Most of WE-12%Co powders are dispersed nearly uniform as unmelted particles in the matrix alloy. A part of WC-12%Co powders are melted in the molten pool, and during solidification {TEX}$Al_{9}Co_{2}${/TEX} appeared. With increasing addition of WC-12%Co powders, the hardness and specific wear resistance of the overlay weld alloys increased and reached Hv450 at WC-12%Co powder addition rate of 54g/min. It is considered that excellent wear resistance of the overlayed alloys was due to dispersed WC-12%Co powders and increased 10 times at WC-12%Co powder addition rate of 54 g/min than that of the WC-free overlaying layers.

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Ar/He 보호가스분위기에서 Al 5083 합금의 대전류 MIG 용접특성 (High Current MIG Welding of Al 5083 Alloy under Ar/He Mixed Gas Shielding)

  • 최영배;황인성;강문진;김동철
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.87-92
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    • 2014
  • Recently, use of thick Al 5083 plate has increased in production of LNG storage tank. In general, multi-pass welding has been used to achieve sufficient penetration in thick plate welding. High current welding which enables high deposition and deep penetration is preferred in thick plate welding because the increase of number of pass increases manufacturing cost and formation of weld defect. In this study, welding characteristics according to various Ar/He shielding gas composition was investigated in high current MIG welding. The bead-on-plate welding and V groove welding were conducted on Al 5083 alloy with a thickness of .25 mm. The effect of shielding gas composition on bead shape was evaluated and proper shielding gas composition was proposed. Also arc stability was examined under selected shielding gas composition. One side-one pass welding experiments were conducted for V groove specimen with a thickness of 25 mm. Mechanical properties and hardness profiles were measured for the V groove specimens.

FCD5OO과 STS436의 자동 MIG 원주 용접에서 파형해석에 의한 품질 평가 방법 (Quality Evaluation Method by Analysis of Waveform in Automatic MIG Circumferential Welding of FCD500 and STS436)

  • 유광선;김진욱;고재원;박재용;이철호;조상명
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.331-333
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    • 2005
  • It comes up conversation in automobile industry that some technologies related to production and quality for goods have to be developed to make rationalization of the unit cost of production because material of car muffler is replaced by expensive stainless steel having corrosion-resistance and oxidation-resistance. Quality evaluation and control is direct method for the company producing welded goods in large quantities to increase productivity and to improve quality. It seems that prevention of inferior quality and increasement of productivity will be hard if production design does not have quality evaluation method related to weld assembly, They have been producing welded goods using MIG weld but still do not have not only quality evaluation method but also evaluation criterion for welded joint. In this study, the way for development of quality evaluation method is showed by analysis and calculation of waveform to improve technology related to welding process

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AL 및 AL합금의 저주파 PULSE MIG 용접법의 개발 (Development of Low Frequency Pulse MIG Welding Process for AL and its alloy)

  • 최병길;이사영;이승학;천성진
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1997년도 전력전자학술대회 논문집
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    • pp.45-48
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    • 1997
  • The low frequency pulsed MIG welding process of new current waveform control to switch over unit pulse conditions (pulse current, pulse duration) in the fixed cycle was developed and its effect were investigated for aluminium and its alloy. By using this new welding process, the bead appearance having clear ripple pattern, such as TIG welding bead can be obtained and the gap tolerance of lap and butt welding joint can be expanded.

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조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교 (The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding)

  • 방한서;오종인;방희선;노찬승;이윤기;봉현수;이정수
    • Journal of Welding and Joining
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    • 제26권5호
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.