• Journal of the Korea Furniture Society
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• v.16 no.1
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• pp.9-16
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• 2005

This study was carried out to displace traditional virgin wood fiber by exploded MDF-waste fiber for the manufacture of medium density fiberboard. MDF waste was exploded in condition of $215^{\circ}C,20$ minutes. The higher the mixing ratio of exploded MDF-waste fiber, the lower the MOR and IB of MDF. There was no difference of formaldehyde emission by desiccator method between virgin wood fiber and exploded MDF-waste fiber. Adding $25^{\circ}C$ of exploded MDF-waste fiber met the KS of MDF 15 type.

• Journal of the Korea Furniture Society
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• v.17 no.1
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• pp.63-71
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• 2006

This study was carried out to resplace traditional virgin wood fiber by recycled MDF-waste fiber for the manufacture of high density fiberboard. For the recycling, MDF waste was disintegrated for 10 minutes and beaten for 15 minutes. There was no difference in formaldehyde emission by desiccator method between virgin wood fiber and disintergrated and beaten MDF-waste fiber. Fiberboard which was maded from 100% of disintergrated and beaten MDF-waste fiber showed similar physical and mechanical properties to those of virgin fiber. The yield of recycled fiber from MDF waste was 85%.

• Journal of the Korean Wood Science and Technology
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• v.29 no.3
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• pp.27-35
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• 2001

Four different sources of wood-fibers from Eucalyptus, Italian poplar, hemlock, and mixed species fibers were used to study the influence of their fiber characteristics on the performance of medium density fiberboard (MDF) panels bonded with both urea-formaldehyde (UF) and phenol-formaldehyde (PF) adhesives. Included fiber characteristics were fiber length, size distribution, bulk density, and acidity. Physical and mechanical properties of MDF panels manufactured by dry process using these different fibers were determined for the comparison of board performance. Two hardwood species had a large fraction of short fibers resulting in a higher bulk density while very long hemlock fibers had lower bulk density. Fiber acidity was revealed to strongly affect the internal bond (IB) strength of MDF panels bonded with UF resins. MDF panels made from mixed species fibers showed highest IB strength of all panels prepared. UF-bonded MDF panels showed poor dimensional stability. In conclusion, the present study showed that wood-fiber characteristics such as fiber length, bulk density, and acidity affect the performance of MDF boards, and also suggested that fiber characteristics be considered for MDF panel manufacture.

• Journal of the Korean Ceramic Society
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• v.29 no.11
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• pp.893-899
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• 1992

Composite specimens, which are composed MDF cement of HAC-PVA system were prepared by adding carbon fiber, hydrated silica and SiC powder, and we studied effect of additives on the flexural strength of the composites. All of additives is effective in the improvement of flexural strength of the composite specimens. The size of average pore diameter in the specimens which have high flexural strength property was small. Specimen mixed with hydrated silica was effective in the particle compact property. Flexural strength of carbon fiber reinforced MDF cement composites were improved because of crack deflection of carbon fiber in cementitious matrix.

• Journal of the Korean Wood Science and Technology
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• v.24 no.2
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• pp.61-70
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• 1996

침엽수재(針葉樹材)(Radiata pine, Pinus radiata)MDF와 활엽수재(闊葉樹材)(Rubber wood, Hevea brasiliensis)MDF 각 1종을 대상으로 MDF를 제조하기 전 원료(原料) 섬유(纖維)의 미세(微細) 구조(構造) 및 내부결합력 시험 후 MDF의 파괴면(破壞面)에서 섬유표면(纖維表面)에 접착제(接着劑)가 도포(塗布)된 형태를 주사전자현미경(走査電子顯微鏡)으로 관찰하였다. 원료 섬유는 침(針) 활엽수재(闊葉樹材) 모두 fiber twisting 및 shrinkage fold 등이 관찰되었다. 침엽수재(針葉樹材)의 경우는 유연벽공부(有緣壁孔部)에서 유연벽공(有緣壁孔)이 없는 부분에 비하여 shrinkage fold의 발생 빈도가 낮고 표면(表面) 박리(剝離)는 가도관(假導管) 중 벽공이 없는 부분에서 관찰되었다. 활엽수재(闊葉樹材) 목섬유(木纖維)는 침엽수재(針葉樹材)와 마찬가지로 shrinkage fold가 관찰되었으나 표면(表面) 박리(剝離)는 거의 관찰되지 않았다. 활엽수(闊葉樹) 섬유(纖維)에서는 벽공의 유무에 따른 shrinkage fold의 차이(差異)가 거의 관찰되지 않았는데 이는 목섬유(木纖維)가 침엽수(針葉樹) 가도관(假導管)보다 작은 단벽공(單壁孔)을 갖기 때문으로 생각된다. 또 방사유세포(放射柔細胞)와 가도관(假導管) 및 목섬유(木纖維)의 박리(剝離) 부분(部分)에는 융기부(隆起部)가 관찰되었다. 내부결합력 시험후 나타난 파괴면을 통하여 접착제 분포를 관찰한 결과 거의 모든 섬유(纖維)들이 접착제(接着劑)로 둘러싸여 있었으며 섬유(纖維)간 접착형태(接着形態)도 매우 다양하였다. 침활엽수재(針闊葉樹材)간에 강도(强度)의 차이는 있었지만 파괴(破壞) 형태(形態)는 큰 차이를 나타내지 않았다. 즉 침활엽수(針闊葉樹) 모두 접착층(接着層)이 아닌 섬유(纖維)에서 파괴(破壞)가 발생하였으며 섬유에서 박리(剝離)된, 세포벽(細胞壁)의 일부가 다른 섬유(纖維)의 표면(表面)에 남아있는 형태와 섬유(纖維) 표면(表面)에서 떨어져 나간 형태로 관찰되었다. 세포 구성이 단순한 침엽수(針葉樹) MDF에 비하여 유세포(柔細胞)와 도관(導管) 및 목섬유(木纖維)의 파편들이 활엽수(闊葉樹) MDF에서는 다양(多樣)하게 분포하였다.

• Journal of the Korean Wood Science and Technology
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• v.45 no.3
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• pp.297-307
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• 2017

This research was performed to use recycling wood fiber from waste MDF as raw materials for manufacturing of interior decorative accessories. Virgin fiber of Pinus rigida for manufacturing MDF and recycling fiber from manufactured MDF with virgin fiber were dyed by using reactive dyes (Bis-monochlorotriazine and Vinyl sulfone type), vat dyes (Anthraquinone type), direct dyes (Diazo type) such as red, yellow and blue, and natural dyes using gardenia or sappan wood, and they were examined to evaluate their dyeing properties and sunlight fastness. The hue of virgin fiber and recycling fiber were 4.2YR, and 4.4YR, respectively, which showed red-yellowish color. The recycling fiber looked a little darker than the virgin fiber, where $L^*$ values of the recycling fiber showed a little lower. Reactive, vat and direct dyes dyed well both the virgin and recycling fibers. The recycling fiber showed a little higher values of colour yield and a little lower in $L^*$, but it seemed that there was no significant difference. The Hue values of the recycling fiber and the virgin fiber dyed with sappan wood were 4.4YR and 4.0YR, showing no difference between/after dyeing. However the Hue values of the recycling fiber and the virgin fiber dyed with gardenia were 7.4YR and 6.9YR, respectively. Those values were much higher than the values of the fibers dyed with other chemical dyes. But the fibers dyed with gardenia showed poor sunlight fastness.

• Journal of the Korean Wood Science and Technology
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• v.41 no.4
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• pp.293-301
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• 2013

This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.

• Journal of the Korean Wood Science and Technology
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• v.48 no.2
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• pp.154-165
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• 2020

To assign the functionality of the regenerated fiber from waste MDF(wMDF) made of pitch pine, we examined the dyeing characteristics of natural dyes, sappan wood as a polychromatic natural red series, monochromatic gardenia as a yellow series, and indigo blue series. For nonemordanting dye, the colors of regenerated fiber dyed by sappan wood and gardenia were reddish yellow (YR) and yellow (Y) series, respectively, and dyeing conditions were appropriate a 30 ~ 50 g/L of dyeing materials at 60 ℃ for 60minutes of dyeing time. We obtained regenerated woody dyed fibers (Re-WDF), YR to the red (R) series by premordanting with Al and Cu mordant for sappan wood and the purplish red (RP) series by Fe premordanting. In the case of gardenia, only Y series colors were developed in nonemordanting dye or all three mordants. Indigo dye produced Re-WDF with greenish yellow (GY) tone at 1%, green (G) tone at 3%, and blue (B) tone at 5% concentration or more. Re-WDF with indigo showed the best light fastness followed by sappan wood and gardenia. In particular, the light fastness of Re-WDF with gardenia was very poor. The light fastness was somewhat improved by premordanting(Fe>Cu>Al) both sappan wood and gardenia dyes.

• Journal of the Korean Wood Science and Technology
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• v.44 no.2
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• pp.231-240
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• 2016

The change in chemical compositions of leachate and medium density fiberboard (MDF) from a laboratory-scale simulated landfill which constructed in a plastic container containing alternating layers of soil and MDF was investigated to evaluate decomposing of MDF in soil. Four treatments were conducted: 1) MDF in soil, 2) MDF only, 3) cured UF resin in soil, and 4) soil only. Molecular weight (MW) distribution of compounds in leachate from soil only treatment did not change over time. In UF resin in soil treatment, the MW distribution shifted to a lower MW distribution over time, while the peak shifted to the left indicated changing to higher MW distribution in leachate from treatment 1 and 2 contained MDF. Higher percent nitrogen in leachate was observed in MDF containing treatments due to the UF resin in the MDF. The percent carbon slightly increased in MDF only while that greatly decreased in MDF in soil treatment maybe due to bacterial activity. The percent of extractable materials from the MDF decreased greatly on day 35 compare to day 0, and subsequently did not change much on day 77. In contrast, percent holocellulose and lignin did not change much over time. No structural change of the wood fiber in MDF occurs during the study. Water-soluble materials from MDF in soil contributed the change in chemical composition of leachate.

• Composites Research
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• v.12 no.3
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• pp.84-90
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• 1999

High alumina cement(HAC) and polyvinyl alcohol(PVA) based macro-defect-free(MDF) cement composites were reinforced using short carbon fibers, 3mm in length, 1-4% in weight fraction and insoluble polymers such as polyurethane, epoxy, phenol resin, in order to increase mechanical properties and water stability. The specimens were manufactured by the low heat-press(warmpress) method. In addition, the interface and the cross-linking reaction of cement and polymers was also studied by the SEM and TEM. Flexural strength of HAC/PVA based MDF cementitious composites was proportionally decreased with increasing fiber contents due to the undensified structure around fibers. The flexural strength of insoluble polymer added specimen was decreased with increasing fiber contents, while water stability was dramatically improved. Epoxy resin added specimen showed the highest strength with increasing fiber contents, compared with other specimens. The water stability of fiber content 4% added specimen immersed in water presented about 95%, 87% at 3 and 7 days immersed in water, respectively. The interfacial adhesive strength of fiber-matrix was very much improved due to cross linking reaction of polymer and metal ions of cement. Tensile strength of insoluble polymers added composites as linearly increased with increasing the fiber contents. The epoxy resin added specimen also showed highest tensile strength. The 4% fiber added specimen presented 30~80% higher strength than controlled specimen.