• Title/Summary/Keyword: Lubricant content

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Wear, Oxidation and Shear Characteristics of Mixed Lubricating Oil (Mineral/Vegetable oil) with ZnDTP (ZnDTP를 첨가한 혼합윤활유(광유/식물성 오일)의 마모, 산화 및 전단 특성)

  • Lim, TaeYoon;Kim, YangHoe;Na, Byung-Ki
    • Tribology and Lubricants
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    • v.34 no.4
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    • pp.160-167
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    • 2018
  • Vegetable oils can contribute to the goal of energy independence and security owing to their naturally renewable resources. One of the representative vegetable oils is biodiesel, which is being used in domestic and European markets as a blended fuel with automotive diesel. Vegetable oils are promising candidates as base fluids to replace petroleum lubricants because of their excellent lubricity and biodegradability. We prepared biodiesel with a purity of 99.9% via the esterification of waste cooking oil. Blended biodiesel and Petro-lube base oil were mixed to produce five types of mixed lubricating oil. We analyzed the various characteristics of the blended biodiesel with Petro-lube base oil for different blending ratios. The lubricity of the vegetable lubricant improves as the content of biodiesel increases. In addition, since zinc dialkyldithiophosphates (ZnDTPs) are widely used as multifunctional additives in petroleum-based lubricants, we optimized the blending ratio for lubricity, oxidation stability, and shear stability by adding ZnDTP as a performance additive to improve the biodiesel properties, such as oxidation stability and hydrolysis. The optimized lubricants improve by approximately 25% in lubricity and by 20 times in oxidation stability and shear stability after the addition of ZnDTP.

Deposition of (Ti, Cr, Zr)N-$MoS_{2}$ Thin Films by D.C. Magnetron Sputtering

  • Kim, Sun-Kyu;Vinh, Pham-Van
    • Journal of the Korean institute of surface engineering
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    • v.39 no.6
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    • pp.263-267
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    • 2006
  • As technology advances, there is a demand for development of hard solid lubricant coating. (Ti, Cr, Zr)N-$MoS_2$ films were deposited on AISI H13 tool steel substrate by co-deposition of $MoS_2$ with (Ti, Cr, Zr)N using a D.C. magnetron sputtering process. The influence of the $N_2Ar$ gas ratio, the amount of $MoS_2$ in the films and the bias voltage on the mechanical and structural properties of the films were investigated. The highest hardness level was observed at the $N_2/Ar$ gas ratio of 0.3. Hardness of the films did not change much with the increase of the $MoS_2$ content in the films. As the substrate bias potential was increased, hardness level of the film reached maximum at -150 V. Surface morphology of these films indicated that high hardness was attributed to the fine dome structure.

High temperature Friction and Wear of Friction Material; The Effect of the Relative Amount of Graphite and Zirconium Silicate (ZrSiO$_4$) (흑연과 지르콘의 상대적 함량에 따른 마찰재의 고온 마찰 및 마모특성)

  • Kim, Seong-Jin;Jang, Ho
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.365-372
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    • 2000
  • Tribological behavior of novolac resin-based friction materials with three different relative amounts of graphite and zirconium silicate was investigated by using a pad-on-disk type friction tester. The goal of this paper is to examine the effects of the relative amount of a lubricant and an abrasive in the automotive friction material on friction and wear characteristics at elevated temperature. Friction and wear of friction materials were affected by the existence of transfer film(3$\^$rd/ body layer) at friction interface and the composition of friction material, especially lubricant amount. The friction material with higher content of graphite indicated homogenized and durable transfer film, and resulted in stable friction coefficient regardless of the increase in friction heat. The experimental result also showed that the higher concentration of ZrSiO$_4$ in friction material aggravated friction stability and wear resistance due to the higher friction heat generated at fiction interface during high temperature friction test.

The Effects of Bleaching or Washing on the Absorption of Softener (DSDMAC) (part 1) (직물의 표백과 세척이 유연제 (DSDMAC) 흡착에 미치는 영향(제1보))

  • 박선경;유효선
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.2
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    • pp.270-281
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    • 1996
  • This study was carried to figure out the effect of bleaching on the cationic surfactant (DSDMAC) absorption by cotton fabrics. And physico-chemical change, static electricity, and fabric stiffness of bleached cotton fabrics were measured. Cotton fabrics bleached with sodium hypochlorite soluton and with sodium percarbonate solution were used to analyze the DADMAC absorption. The results were as follows: 1. As the number of bleaching cycles were increased, the degree of oxidation on cotton fabrics was increased. So their carboxyl content was increased and their tensile strength was decreased. 2. DSDMAC absorption by cotton fabrics was increased by bleaching and was in propor- tion to carboxyl content. Therefore, it was groved that DSDMAC absorption by cotton fabrics was motivated by ion exchange mechanism. 3. The static electricity of cotton fabrics almost no change when bleached and unbleached absorption had no effect on the static electricity of cotton fabrics. 4. DSDMAC which was absorbed by cotton fabrics acted as a lubricant. DSDMAC absorption reduced the friction coefficient of yarn, so stiffness of cotton fabric was decreased.

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Influence of Graphite Content and Shape on the Cu-Based Sintered Friction Materials (동계 소결마찰재에 대한 흑연함량과 형상의 영향)

  • Choe, Byeong-Ho;Lee, Jong-Hyeong;Song, Gyeong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.44-52
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    • 1996
  • Influence of frictional and mechanical properties was studied with the content(8-18 wt.%) and shapes(flake of irregular) of graphite that was used as lubricant components of copper-based sintered materials. The density, hardness and bending strength of friction materials with the shape of flake graphite were lower and decreased rapidly than that of irregular, as the content of graphite increases up to 18 wt.%. In friction test, wear rate was about 2.0-$2.5{\times}10^{-7}\textrm{cm}^3$/kgf.m and coefficient of friction was 0.30-0.37, independent on graphite content and shape. As the temperature of friction materials increased, wear rate decreased rapidly because oxides such as $Cu_2O$ and $SnO_2$ in the surface of friction material were formed.

Development of Experimental Device for Analysis of Hydraulic Oil Characteristics with Dielectric Constant Sensors (유전상수 센서를 이용한 유압 작동유의 분석을 위한 실험장비 개발)

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.41-47
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    • 2021
  • An experimental device was developed for analysis of hydraulic oil characteristics with dielectric constant sensors. Online analysis is the most effective method of the three methods used for analyzing lubricant oils. This is because it can monitor the machine condition effectively using oil sensors in real time without requiring excellent analysis skill and eliminates human errors. Determining the oil quality usually requires complex laboratory equipment for measuring factors such as density, viscosity, base number, acid number, water content, additive, and wear debris. However, the electric constant is another indicator of oil quality that can be measured on-site. The electric constant is the ratio of the capacitance of a capacitor using that material as a dielectric, compared with a similar capacitor that has a vacuum as its dielectric. The electric constant affects the factors such as the base oil, additive, temperature, electric field frequency, water content, and contaminants. In this study, the tendency of the electric constant is investigated with a variation of temperature, water content, and dust weight. The experimental device can control working temperature and mix the contaminants with oil. A machine condition monitoring program developed to analyze hydraulic oil is described. This program provides graph and digital values with variation of time. Moreover, it includes an alarm system for when the oil condition is bad.

Study of Alternative Fuel Suitability for Special Antarctic Blend Diesel (남극유 대체연료 적합성 연구)

  • Lim, Young-Kwan;Kim, Ji-Yeon;Kim, Jong-Ryeol;Ha, Jong-Han
    • Applied Chemistry for Engineering
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    • v.28 no.4
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    • pp.460-466
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    • 2017
  • The common petroleum can make precipitation such as a wax in a polar region due to severely cold weather condition, which can cause problems to fuel supply system. The petroleum product used in the polar region has thus been manufactured and sold suitable for the cold environment. However it is difficult to supply such petroleum products on time since these were mainly supplied abroad. In this article, the original fuel properties were first analyzed in order to find alternative fuel products for polar region. Jet fuel which is excellent cold characteristics was chosen and the fuel properties was tested by adding a constant concentration of lubricant additives to the jet fuel. As a result, the lubricant additive R621 showed the best lubricity, and adding 1000 mg/L of R621 content to the jet fuel was sufficient to enhance the lubricity. We envision that the jet fuel added 1000 mg/L of R621A can be suitable for alternative special antarctic blend diesel (SAB) in an severe polar environment.

Comparative Study of the Quality of Automotive Engine Oils Being Marketed (국내 윤활관리 현황분석 및 품질 비교평가)

  • 정충섭;김명희;이현기;강경선;김월중;장영식;심규성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.359-365
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    • 1999
  • We have evaluated the performance and some physical properties of 25 automotive engine oils (21 domestic and 5 imported products) which are purchased on the market to verify the API(American Petroleum Institute) or ILSAC(International Lubricant Standardization and Approval Committee) certification marks attached on the products and to determine the necessity of the quality control of the engine oils on the market. 12 test items are chosen according to API engine oil specification, which are flash point, pour point, cold cranking simulator apparent viscosity, pumping viscosity, gelation index, HTHS(High Temperature High Shear viscosity), foam, high temperature foam, filterability, volatility, high temperature deposit(TEOST), phosphorus content. We have found one product which did not meet the API specification on gelation index, one on HTHS, four on foam, and one on volatility, which implies that the quality control system is in need to check the fidelity of the certification marks attached on the engine oils being marketed. In addition, this works raises the necessity of the upgrade of the present Korean engine oil specification.

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Analysis of Illegally Mixed Used Lube Oil in Bunker C (폐윤활유 불법혼입 C중유 물성 분석)

  • Lim, Young-Kwan;Lee, Jae-Min;Kim, Wan-Sik;Lee, Jeong-Min
    • Tribology and Lubricants
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    • v.34 no.5
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    • pp.191-196
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    • 2018
  • Bunker C is used in heavy-lift ships, furnaces, and boilers for generating heat, and power. Bunker C has only four regulations for quality standards and is rarely inspected in Korea. For these reasons, other oils such as used lubricant oil are commonly blended with Bunker C. This illegal mixture of fuel can damage the boilers, engines and affect the environment adversely. In this study, we investigate the fuel properties and perform atomic analysis of illegal Bunker C blended with used lube oil. The test results show that higher quantities of used lube oil in Bunker C have higher flash points, total acid numbers, copper corruption, solid contamination, and metal components. Further, increasing quantities of used lube oil in Bunker C cause lower viscosity, sulfur, and V content. However, adequate sample (approximately 1 L) is needed to evaluate presence of adulterants in Bunker C, we attempted the SIMDIST analysis. In the SIMDIST chromatogram, the used engine oils are detected for longer retention times than Bunker C owing to the high boiling point. We also quantitatively analyzed the lube oil content using SIMDIST.

A Study on the Wear Characteristics of Bearing According to its Material in Scroll Compressor (스크롤 압축기의 크랭크 샤프트의 베어링 재질에 따른 마모특성에 관한 실험적 연구)

  • Sung, Chi-Un;Park, Young-Do;Hwang, Yu-Jin;Back, Gee-Dae;An, Sung-Young;Lee, Jae-Keun
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.194-202
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    • 2008
  • In this study, we investigated the tribology behaviour of two different bearing materials. One of these alloys content is Cu(90)-Sn(10) alloy and is widely used in the automotive industry.The other is Al alloy. This bearing content is Al-Sn-Si-Cu. Therefore, it is required to study on the lublicating characteristics of bearing according to different materials. In this study, compressor bearings made by respectively "PTFE solid lubricant" and "AI alloy with superior load carrying capacity, rubbing and impact endurance", have gone through journal bearing test. Lubrication and abrasion characteristics are evaluated by analyzing the material characteristics of a scroll compressor bearing bush. The AI alloy bearing showed the most excellent lubrication and abrasion characteristics than Cu-Sn alloy under high load condition.

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