• Title/Summary/Keyword: Low-melting

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The Study on the Power Consumption for Glass Melting by Cold Crucible Melter (CCM용융에 대한 유리용융 조건 연구)

  • Jin, Hyun-Joo;Lee, Kyu-Ho;Jung, Young-Jae;Bae, So-Young;Kim, Tae-Ho;Jung, Young-Joon;Kim, Young-Seok;Lee, Kang-Taek;Ryu, Bong-Ki
    • Korean Journal of Metals and Materials
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    • v.46 no.2
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    • pp.65-68
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    • 2008
  • Generally CCM (cold crucible melting) is not suitable for melting glass. However, in this study we described the quantitative relationship between the basic property of glass and power balance, the power absorption in the melt, the losses in the coil and the cold crucible, for melting glass in CCM. The dependence of power balance on the applied frequency and the electric conductivity has been found. Above 300 kHz, the glass (B) contained alkali ion which has the low resistance $3.0{\Omega}{\cdot}cm$ at $900^{\circ}C$ and $1.36{\Omega}{\cdot}cm$ at $1,100^{\circ}C$ was melted easily and 60% of the overall power was absorbed in the melt and 30% and 10% of the overall power was lost in the cold crucible and coil respectively. Under the same condition, the glass (A) contained non-alkali ion was not melted easily and 50% of the overall power was absorbed in the melt and 40% and 10% of the overall power was lost in the cold crucible and coil respectively. In conclusion, the small absorbed power of the overall power in melt prevented a successful melting as for glass A, and the successful melting depends on the relative size of the absorbed power in melt irrespective of the melting volume. Hence, as typical for direct induction heating method(CCM), the successful melting strongly depended on the chosen working frequency based on electric conductivity of glass, power balance and the control of the critical power which was absorbed in melt.

A Study on the Fiber Laser welding of Ultra-Low Carbon Interstitial Free Steel for Automotive (자동차용 무침입형 극저탄소강의 파이버 레이저 용접에 대한 연구)

  • Oh, Yong-Seok;Shin, Ho-Jun;Yang, Yun-Seok;Hwang, Chan-Youn;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.342-349
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    • 2011
  • The purpose of this paper is to describe experimental results about the butt welding and bead on plate welding of the high power Continuous Wave (CW) Fiber laser for Ultra-low carbon Interstitial Free(IF) steel plate for gear part of car. After being welded of the gear parts by the fiber laser and electron beam Microstructures of melting zone had been mixed acicular, granular bainitic, quasi-polygonal and widmanstatten ferrite because of a radical thermal diffusion after welding, difference of critical volume and grain size. As a result of experiment, when gear parts were welded by the fiber laser and electron beam, the fiber laser welding has been stable properties without internal defects more than the electron beam welding. Therefore it has the very advantages of welding high quality and productivity more than conventional melting method. The optimal welding processing parameters for gear parts were as follows : the laser power and welding speed were 3kWatt, 30mm/sec respectively. At this time heat input was $21.2{\times}10^3J/cm^2$.

Formation of electric circuit for printed circuit board using metal nano particles (금속 나노 입자를 이용한 인쇄 회로 기판의 회로 형성)

  • Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.545-545
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    • 2007
  • Recently, innovative process has been investigated in order to replace the conventional high-cost micro patterning processes on the electronic products. To produce desirable profit margins from this low cost products, printed circuit board(PCB), will require dramatic changes in the current manufacturing philosophies and processes. Innovative process using metal nano particles replaces the current industry standard of subtractive etched of copper as a highly efficient way to produce robust circuitry on low cost substrates. An advantage of using metal nano particles process in patterned conductive line manufacturing is that the process is additive. Material is only deposited in desired locations, thereby reducing the amount of chemical and material waste. Simply, it just draws on the substrate as glass epoxy or polyimide with metal nano particles. Particles, when their size becomes nano-meter scale, show some specific characteristics such as enhanced reactivity of surface atoms, decrease in melting point, high electric conductivity compared with the bulk. Melting temperature of metal gets low, the metal nano particles could be formated onto polymer substrates and sintered under $300^{\circ}C$, which would be applied in PCB. It can be getting the metal line of excellent electric conductivity.

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INVESTIGATION ON WELDING OF VIRGO 104 LOW CARBON MARTENSITIC STAINLESS STEEL

  • Du, Bing;Jia, Yuli;Zhou, Baojin;Zhou, Shifeng
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.255-259
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    • 2002
  • VIRGO 104 is a low carbon martensitic stainless steel that is applied to the famous Three Gorges Project. By using VOD melting process VIRGO 104 has low carbon and [H] [O] contents, and shows excellent mechanical properties and weldability. The best solution to guarantee welding quality is PWHT by 600 Cx8h.

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Enzymatic Synthesis of Low-trans Fats Containing Conjugated Linoleic Acids and Their Physicochemical Characteristics (Conjugated Linoleic Acid(CLA)를 함유한 기능성 저트랜스 유지의 효소적 합성 및 이화학적 특성 연구)

  • Nam, Ha-Young;Lee, Ki-Teak
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.37 no.6
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    • pp.752-760
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    • 2008
  • Scale-up production of low-trans fat containing conjugated linoleic acid (CLA-TFO) was performed through lipase-catalyzed synthesis. Blend of fully hydrogenated soybean oil, olive oil containing conjugated linoleic acid and palm oil with 1:2:7 ratio was interesterified through Lipozyme RM IM in the 1 L-batch type reactor at $65^{\circ}C$ for 12 hrs, and the physicochemical and melting properties of CLA-TFO were compared with conventional (high trans fat) or commercial low-trans fat shortening. The trans fatty acids content in the conventional shortening (48.8 area%) was much higher than that of low-trans shortening (0.4 area%) and CLA-TFO (0.3 area%+CLA; 7.6 area%). Acid, saponification and iodine values of CLA-TFO were 0.4, 173.9 and 59.0, respectively. Their ${\alpha}$-, ${\gamma}$-tocopherol contents showed 4.7, 1.0 mg/100 g. Differences were observed in the solid fat contents (SFC), melting point of the conventional or low-trans fat and CLA-TFO. Each SFC of conventional, low-trans fat and CLA-TFO was 32.0, 29.3 and 30.4% with melting point of 38.5, 43.0 and $39.5^{\circ}C$ at $35^{\circ}C$, respectively. In texture profile analysis, hardness of conventional, low-trans fat and CLA-TFO was 111.7, 75.2 and 63.8 g.

Paleoproterozoic Hot Orogenesis Recorded in the Yeongnam Massif, Korea (영남육괴에 기록된 고원생대 고온조산운동)

  • Lee, Yuyoung;Cho, Moonsup
    • Korean Journal of Mineralogy and Petrology
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    • v.35 no.3
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    • pp.199-214
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    • 2022
  • The Yeongnam Massif is one of representative basement provinces in the Korean Peninsula, which has experienced high-temperature, low-pressure (HTLP) regional metamorphism and partial melting. Here we reviewed recent developments in Paleoproterozoic (1.87-1.84 Ga) hot orogenesis of the Yeongnam Massif, typified by the granulite-facies metamorphism and partial melting recorded in the HTLP rocks. In particular, spatiotemporal linkage between the metamorphic and magmatic activities, including the Sancheong-Hadong anorthositic magma as a heat source, provides a key to understand the widespread HTLP metamorphism and partial melting in the Yeongnam Massif. Crustal anatexis, resulting from the fluid-present melting and muscovite/biotite dehydration melting, has yielded various types of leucosomes and leucogranites. Zircon and monazite petrochronology, using in-situ U(-Th)-Pb data from the secondary ion mass spectrometry, indicates that the HTLP metamorphism and anatexis lasted over a period of ~15 Ma at ca. 1870-1854 Ma. In addition, a fluid influx event at ca. 1840 Ma was locally recognized by the occurrence of incipient charnockite. Taken together, the Yeongnam Massif preserves a prolonged evolutionary record of the HTLP metamorphism, partial melting, and fluid influx diagnostic for a hot orogen. Such an orogen is linked to the Paleoproterozoic orogeny widespread in the North China Craton, and most likely represents the final phase of crustal evolution in the Columbia/Nuna supercontinent.

Control of Thin Film Media Microstructure by Using Very Thin Seedlayer Material with Different Affinity for Oxygen

  • Djayaprawira, D.D.;Yoshimura, Satoru;Takahashi, Migaku
    • Journal of Magnetics
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    • v.7 no.3
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    • pp.106-114
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    • 2002
  • To reduce the grain size and the media noise in a typical CrMo/CoCrPtB longitudinal media, a sputtering process which includes the exposure of oxygen onto the surface of CrW$_x$ (x=0, 25, 50, 75, 100 at.%) and CrTi$_{15}$ seedlayers with the thickness of 0.5 nm have been utilized. The main results are: (1) the media grain size and the media noise are reduced when using CrW$_x$ (x=0, 25, 50 at.%) seedlayers, and not reduced when using CrTils or CrW$_x$ (x=75, 100 at.%) seedlayers, (2) AES and RHEED results suggest that W seedlayer, which has the highest melting point, forms layer-like film with very small and dense island grain, due to its high free surface energy and low mobility. On the other hand, CrW$_{50}$ and Cr seedlayers, which have lower melting point than W seedlayer, form island film, (3) to effectively reduce the media grain size and improve the media signal to noise ratio, it is essential to utilize a very thin Cr-based seedlayer with high affinity for oxygen and which forms island-like structure, such as CrW$_{50}$ seedlayer.

A Study on Productivity Improvement in Narrow Gap TIG Welding (Narrow Gap 맞대기 TIG 용접에서 생산성 향상을 위한 연구)

  • Jun, Jae-Ho;Kim, Sung-Ryul;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.68-74
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    • 2016
  • Adoption of narrow gap welding shall be increased for the butt joint of thick plate, because the deformation and welding cost is reduced by decrease of cross-sectional area. However, sometimes narrow gap causes defects such as lack of fusion since it has small groove angle and narrow groove width. Therefore, GMAW, GTAW and SAW process shall be adopted to narrow gap welding with small bead hight and low deposition rate. In this study, Super-TIG welding using C-type strip was applied to semi-narrow gap butt joint in order to increase the welding productivity. High deposition rate 10kg/hr was obtained by high current 600A without undercut, humping bead and other welding defects. Measuring the mean and standard deviation of the melting depth to evaluate the developed processes, the fusion line type was determined by measuring the difference between maximum and minium melting depth. Furthermore, a model on arch fusion line and linear fusion line was suggested in order to prevent LF on groove wall in narrow gap butt welding.

Effect of melting temperature and additives on transparency of Bi based Transparent Dielectric Layer in Plasma Display Panel

  • Park, Ji-Su;Han, Sun-Mi;Hwang, Jong-Hee;Kim, Chang-Yeul;Choi, Duck-Kyun
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07b
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    • pp.1229-1232
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    • 2005
  • We report the method of preventing the grey color of Bi based glass frits caused by reduction of $Bi_2O_3$. To prevent reduction of $Bi_2O_3$, we controlled the melting temperature. Low melting temperature reduces the reduction of $Bi_2O_3$ and that makes clarity transparent glass cullets. After firing, glass frits that melted at lower temperature showed better transparency. To prevent the browning, we used some additives like CuO, $CeO_2$, CoO and $TiO_2$. The colors of glass cullets were varied according to additives. After firing, dielectric layer contained additives showed better transparency than the one without additives. In the point of reaction between dielectric layer and Ag electrode, CuO was the most effective additive in preventing the yellowing.

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Investigation on Thermal and Mechanical Characteristics of HDPE Mixed EVA Applied for Power Cable Insulation (전력 케이블 절연재 적용을 위한 HDPE/EVA 혼합수지의 열적, 기계적 특성 고찰)

  • Lee, Han-Joo;Jung, Eui-Hwan;Yoon, Jae-Hoon;Lim, Kee-Joe;Lee, Hung-Kyu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.85-85
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    • 2010
  • In this paper, each specimen blended at weight proportions of 80% HDPE to 20% EVA, 70% HDPE to 30% EVA, 60% HDPE to 40% EVA, and 50% HDPE to 50% EVA was manufactued respectively. FE-SEM, DSC and XRD analysis were carried out as the means of structural and chemical analysis. From the results of DSC and XRD analysis, the lower contents in blended specimens were, the higher melting temperature and crystallinity of main crystal were. It seems that the phenomena was attributes to themoplastic interpenetrating network effect(TPIPN) in which EVA having low melting point penetrated into HDPE. Also, from the decreasing tendeancy of melting point as a function of blend ration, it was confirmd that above resins have compatibility. The thermal and mechanical performance of proposed insulator were compared with conventional XLPE, main insulating material of CV cable. Also, validity was proved by superior and inferior factor respectively.

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