• Title/Summary/Keyword: Low-Shrinkage

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Influence of Nickel Alloy Weld on the Mold Surface Cracks (니켈 합금 용접이 금형 표면의 균열 발생에 미치는 영향)

  • Jeong, Hyae-Dong;Lee, Ji-Hoon;Hong, Min-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.478-483
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    • 2011
  • Cast mold has low wear-resistance comparing with other alloyed molds which result in lower production rate and high cost of products. Recently, various weld methods are being applied to increase the wear-resistance of molds and to extend mold life. Among them, nickel alloy weld process increases the hardness irrelevant to its machinability and creates very uniform structures. In addition, it causes better wear-resistance and reduces shrinkage defects. In this paper, we analyze the mold surface cracks welded by nickel alloy and propose the methods to improve the mold surface and its wear-resistance. It has been found that nickel alloy weld does not affect the inside crack of mold but has an influence on the surface crack seriously. Results show that the start and growth of fatigue cracks have been delayed about 3 times and reduced approximately 75%, respectively, and the mold surface cracks are decreased about 5.7 times.

급속금형제작 : 분말주조에 의한 Perfect Shape에의 도전

  • 임용관;김범수;배원병
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.191-194
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    • 1995
  • The business of manufacturing is increasingly becomeing time-compresssing, precise and long-life oiented, owing to various needs form the consumers and harsh global competition. with the emergence of the layer laminate maunfacturing methods, it is possible to prototypes directly from 3D CAD and additive process, the production time and cost have shortened dramatically. However there are some problems like surface-step, dimensional deviation and warp. A newly developed powder casting is suitable for rapid-manufacturing metallic tools. Powder casting can serve as a promising repid tooling method because of high density charateristics and low dimensional shrinkage below 0.1% during sintering and infiltration. By this process, we have realized significant time savings bypassing the wait for prototype tooling and cost savings eliminating the expense of conventional prototype tooling process.

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The Study on the Physical Property of PET Filament in the 2-for-1 Twist Setting Process (2-for-1 연사 세팅 공정에서의 PET 필라멘트 사물성에 관한 연구)

  • 이응곤;김승진;김태훈
    • Textile Coloration and Finishing
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    • v.12 no.2
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    • pp.89-95
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    • 2000
  • Effect of twist-setting time, temperature and cylinder layer for the physical properties of the twist yarn were investigated by separated 9 layer from yarn cylinder. Obtained results were as follow. Shrinkage of the yarn in middle layer shows high value with heat-permeation and in inner's shows low value because of cylinder hardness. And then yarn thermal shrinkage in outer layers shows more or less high value because twist yarn in the outer layer sets more faster. Concerning to the difference on the yam physical properties among cylinder layers, the changes on physical properties shows significant differences from the 7th layer to the last one. Linear density, T.P.M and initial modulus decreases but snarl index increases.

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Shrinkages of Prefrozen or Presteamed Wood (전처리(前處理) 목재(木材)의 수축율(收縮率) 변화(變化))

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.1
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    • pp.66-71
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    • 1994
  • To increase drying rate and reduce drying degradation, pretreatments such as prefreezing and presteaming have been widely used in wood industries. Presteaming lumbers prior to kiln drying is known positively to improve its permeability, to increase diffusion coefficient and to reduce discoloration, but negatively to increase collapse. Prefreezing lumbers prior to kiln drying is also known to reduce significantly its drying defects and its shrinkages. Thus it is no doubt that the pretreated lumbers shrink diversely from the untreated. In this study the shrinkage behaviors of the pretreated specimens are investigated by drying two tropical hardwoods (Apitong and Taun) in three different dying conditions: high temperature and slow drying rate (drying in a closed cylinder), high temperature and rapid drying rate (drying in an oven) and low temperature and slow drying rate(drying at room temperature). The prefrozen specimens show the least volumetric shrinkages in most drying conditions. The specimens dried in cylinders shrink most among all drying conditions. In general the pretreated specimens reached the 30 % moisture content faster than the untreated by about 30 %.

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The Characteristic Investigation on Narrow-gap TIG Weld Joint of Heavy wall Austenitic Stainless Steel Pipe (오스테나이트계 SS 배관의 협개선 TIG 용접부 특성 조사)

  • Shim, Deog-Nam;Jung, In-Cheol
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.670-677
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    • 2003
  • Although Gas Tungsten Arc Welding (GTAW or TIG welding) is considered as high quality and precision welding process, it also has demerit of low melting rate. Narrow-gap TIG welding which has narrow joint width reduces the groove volume remarkably, so it could be shorten the welding time and decrease the overall shrinkage in heavy wall pipe welding. Generally Narrow-gap TIG welding is used as orbital welding process, it is important to select the optimum conditions for the automatic control welding This paper looks at the application and metallurgical properties on Narrow-gap TIG welding joint of heavy wall large austenitic stainless steel pipe to determine the deposition efficiency, the resultant shrinkage and fracture toughness. The fracture toughness depends slightly on the welding heat input.

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Design of Injection Molding Process Factors Blower Fan using the Taguchi Method (다구찌법을 이용한 송풍팬 사출공정인자 설계)

  • Kim, Kyeong-Hwan;Choi, Jong-Yeun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.92-97
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    • 2012
  • Injection mold is a manufacturing process used to produce parts of complicated shape at a low cost. Many factors affect the quality of injection molded part during injection molding process. A study on the optimization of injection mold is progressed by using a simulation software like Moldflow. Filling, packing and cooling phases of injection molding processes are analyzed according to the mold design considering the shrinkage of molded part, the degree of filling rate and the wearing of a mold. Taguchi method is applied to analyze the significance of processing parameter and the dynamic characteristics according to the variation of processing parameters. From the results, the mold temperature and packing pressure influenced the shrinkage of injection molded part.

Shoemoulds Runner Shape Optimization using MoldFlow (MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화)

  • 류미라;서영백;문병주;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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Setting Properties of Polystyrene Mortars (폴리스티렌 모르타르의 경화특성)

  • 최낙운;오하마요시히코;소양섭;김완영
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.793-798
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    • 2003
  • The purpose of this study is to investigate the setting properties of polystyrene mortars using waste expanded polystyrene(EPS) solution-based binders. The binders for polystyrene mortars are made by mixing crosslinking agent with waste EPS solutions which prepared by dissolving EPS in styrene. Polystyrene mortars are prepared with various EPS concentrations of EPS solutions and crosslinking agent contents, subjected to a dry curing, and tested for working life, peak exotherm temperature and 10h-length change. From the test results, the working lives of polystyrene mortars are shortened with raising EPS concentration of EPS solution and crosslinking agent content. Low-shrinkage or non-shrinkage of polystyrene mortars should be accomplished by adjusting EPS concentration of EPS solution and crosslinking agent content.

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Biased SNR Estimation using Pilot and Data Symbols in BPSK and QPSK Systems

  • Park, Chee-Hyun;Hong, Kwang-Seok;Nam, Sang-Won;Chang, Joon-Hyuk
    • Journal of Communications and Networks
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    • v.16 no.6
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    • pp.583-591
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    • 2014
  • In wireless communications, knowledge of the signal-to-noise ratio is required in diverse communication applications. In this paper, we derive the variance of the maximum likelihood estimator in the data-aided and non-data-aided schemes for determining the optimal shrinkage factor. The shrinkage factor is usually the constant that is multiplied by the unbiased estimate and it increases the bias slightly while considerably decreasing the variance so that the overall mean squared error decreases. The closed-form biased estimators for binary-phase-shift-keying and quadrature phase-shift-keying systems are then obtained. Simulation results show that the mean squared error of the proposed method is lower than that of the maximum likelihood method for low and moderate signal-to-noise ratio conditions.

The Role of Grain Boundary Diffusion in the Activated Sintering of Tungsten Powder (텅스텐 활성소결에서 입계확산의 역할)

  • 이재성
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.79-84
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    • 1994
  • The mechanism of activated sintering of tungsten powder was discussed in terms of diffusion and segregation of activator atoms at W grain boundaries. Shrinkage behaviours of W-0.2wt.% Ni, W-0.2wt.% Cu or pure W powder compacts during sintering at low temperatures of 900~ $1200^{\circ}C$ were investigated. It was found that the Cu additive inhibits sintering process causing lower densification than pure W compact while remarkable shrinkage occurred in the Ni added W powder. Such contrary effect was explained by comparing self diffusion processes along Ni or Cu segregated W boundaries in which Ni segregants enhance but Cu atoms retard the migration of W atoms at W boundaries.

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